Careers

>

Manufacturing

>

Production

>

Forging Machine Setters, Operators, and Tenders, Metal and Plastic

Forging Machine Setters, Operators, and Tenders, Metal and Plastic

Overview
Job Zone Two: Some Preparation Needed
Experience

Some previous work-related skill, knowledge, or experience is usually needed. For example, a teller would benefit from experience working directly with the public.

Education

These occupations usually require a high school diploma.

Job Training

Employees in these occupations need anywhere from a few months to one year of working with experienced employees. A recognized apprenticeship program may be associated with these occupations.

Examples

These occupations often involve using your knowledge and skills to help others. Examples include orderlies, counter and rental clerks, customer service representatives, security guards, upholsterers, and tellers.

Set up, operate, or tend forging machines to taper, shape, or form metal or plastic parts.

Salary Salary

Salary at 10th Percentile: $28K
Salary at 25th Percentile: $33K
Median Salary: $41K
Salary at 75th Percentile: $52K
Salary at 90th Percentile: $62K

Demand
Career Demand by State Career Demand by State Legend
Core Tasks

Read work orders or blueprints to determine specified tolerances and sequences of operations for machine setup.

Measure and inspect machined parts to ensure conformance to product specifications.

Position and move metal wires or workpieces through a series of dies that compress and shape stock to form die impressions.

Set up, operate, or tend presses and forging machines to perform hot or cold forging by flattening, straightening, bending, cutting, piercing, or other operations to taper, shape, or form metal.

Turn handles or knobs to set pressures and depths of ram strokes and to synchronize machine operations.

Install, adjust, and remove dies, synchronizing cams, forging hammers, and stop guides, using overhead cranes or other hoisting devices, and hand tools.

Start machines to produce sample workpieces, and observe operations to detect machine malfunctions and to verify that machine setups conform to specifications.

Confer with other workers about machine setups and operational specifications.

Trim and compress finished forgings to specified tolerances.

Remove dies from machines when production runs are finished.

Repair, maintain, and replace parts on dies.

Select, align, and bolt positioning fixtures, stops, and specified dies to rams and anvils, forging rolls, or presses and hammers.

Sharpen cutting tools and drill bits, using bench grinders.

Technology Skills
Technology
Example
Hot Technology
Data base user interface and query software
Data entry software
Electronic mail software
Email software
Industrial control software
Machine control software
Inventory management software
Inventory tracking software
Tools Used
Tool
Example
Hand tools
Disc grinders
Heating and ventilation and air circulation
Oil furnaces
Material handling machinery and equipment
Automatic conveyors
Measuring and observing and testing instruments
Vernier calipers
Metal cutting machinery and accessories
Bench grinders
Metal forming machinery and accessories
Flanging machines
Office and desk accessories
Bevel protractors
Personal safety and protection
Protective ear plugs
Pneumatic machinery and equipment
Pneumatic power drills
Top 10 Knowledge Required
Production and Processing
84%
Importance

Knowledge of raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacture and distribution of goods.

Mathematics
73%
Importance

Knowledge of arithmetic, algebra, geometry, calculus, statistics, and their applications.

Education and Training
72%
Importance

Knowledge of principles and methods for curriculum and training design, teaching and instruction for individuals and groups, and the measurement of training effects.

Mechanical
70%
Importance

Knowledge of machines and tools, including their designs, uses, repair, and maintenance.

Engineering and Technology
65%
Importance

Knowledge of the practical application of engineering science and technology. This includes applying principles, techniques, procedures, and equipment to the design and production of various goods and services.

Design
61%
Importance

Knowledge of design techniques, tools, and principles involved in production of precision technical plans, blueprints, drawings, and models.

English Language
59%
Importance

Knowledge of the structure and content of the English language including the meaning and spelling of words, rules of composition, and grammar.

Administration and Management
58%
Importance

Knowledge of business and management principles involved in strategic planning, resource allocation, human resources modeling, leadership technique, production methods, and coordination of people and resources.

Computers and Electronics
58%
Importance

Knowledge of circuit boards, processors, chips, electronic equipment, and computer hardware and software, including applications and programming.

Customer and Personal Service
56%
Importance

Knowledge of principles and processes for providing customer and personal services. This includes customer needs assessment, meeting quality standards for services, and evaluation of customer satisfaction.

Top 10 Skills
Operations Monitoring
65%
Importance

Watching gauges, dials, or other indicators to make sure a machine is working properly.

Active Listening
63%
Importance

Giving full attention to what other people are saying, taking time to understand the points being made, asking questions as appropriate, and not interrupting at inappropriate times.

Monitoring
63%
Importance

Monitoring/Assessing performance of yourself, other individuals, or organizations to make improvements or take corrective action.

Operation and Control
63%
Importance

Controlling operations of equipment or systems.

Reading Comprehension
63%
Importance

Understanding written sentences and paragraphs in work related documents.

Time Management
60%
Importance

Managing one's own time and the time of others.

Critical Thinking
58%
Importance

Using logic and reasoning to identify the strengths and weaknesses of alternative solutions, conclusions or approaches to problems.

Quality Control Analysis
58%
Importance

Conducting tests and inspections of products, services, or processes to evaluate quality or performance.

Social Perceptiveness
58%
Importance

Being aware of others' reactions and understanding why they react as they do.

Speaking
58%
Importance

Talking to others to convey information effectively.

Top 10 Abilities
Near Vision
70%
Importance

The ability to see details at close range (within a few feet of the observer).

Oral Comprehension
68%
Importance

The ability to listen to and understand information and ideas presented through spoken words and sentences.

Arm-Hand Steadiness
65%
Importance

The ability to keep your hand and arm steady while moving your arm or while holding your arm and hand in one position.

Control Precision
65%
Importance

The ability to quickly and repeatedly adjust the controls of a machine or a vehicle to exact positions.

Information Ordering
65%
Importance

The ability to arrange things or actions in a certain order or pattern according to a specific rule or set of rules (e.g., patterns of numbers, letters, words, pictures, mathematical operations).

Oral Expression
65%
Importance

The ability to communicate information and ideas in speaking so others will understand.

Problem Sensitivity
65%
Importance

The ability to tell when something is wrong or is likely to go wrong. It does not involve solving the problem, only recognizing there is a problem.

Written Comprehension
65%
Importance

The ability to read and understand information and ideas presented in writing.

Reaction Time
63%
Importance

The ability to quickly respond (with the hand, finger, or foot) to a signal (sound, light, picture) when it appears.

Auditory Attention
60%
Importance

The ability to focus on a single source of sound in the presence of other distracting sounds.

Top 10 Work Activities
Controlling Machines and Processes
85%
Importance

Using either control mechanisms or direct physical activity to operate machines or processes (not including computers or vehicles).

Getting Information
84%
Importance

Observing, receiving, and otherwise obtaining information from all relevant sources.

Communicating with Supervisors, Peers, or Subordinates
82%
Importance

Providing information to supervisors, co-workers, and subordinates by telephone, in written form, e-mail, or in person.

Handling and Moving Objects
82%
Importance

Using hands and arms in handling, installing, positioning, and moving materials, and manipulating things.

Identifying Objects, Actions, and Events
81%
Importance

Identifying information by categorizing, estimating, recognizing differences or similarities, and detecting changes in circumstances or events.

Performing General Physical Activities
78%
Importance

Performing physical activities that require considerable use of your arms and legs and moving your whole body, such as climbing, lifting, balancing, walking, stooping, and handling of materials.

Inspecting Equipment, Structures, or Material
77%
Importance

Inspecting equipment, structures, or materials to identify the cause of errors or other problems or defects.

Monitor Processes, Materials, or Surroundings
77%
Importance

Monitoring and reviewing information from materials, events, or the environment, to detect or assess problems.

Operating Vehicles, Mechanized Devices, or Equipment
76%
Importance

Running, maneuvering, navigating, or driving vehicles or mechanized equipment, such as forklifts, passenger vehicles, aircraft, or water craft.

Making Decisions and Solving Problems
75%
Importance

Analyzing information and evaluating results to choose the best solution and solve problems.

Detailed Work Activities

Study blueprints or other instructions to determine equipment setup requirements.

Maneuver workpieces in equipment during production.

Measure dimensions of completed products or workpieces to verify conformance to specifications.

Operate metal or plastic forming equipment.

Operate cutting equipment.

Mount attachments or tools onto production equipment.

Remove accessories, tools, or other parts from equipment.

Conduct test runs of production equipment.

Exchange information with colleagues.

Trim excess material from workpieces.

Maintain production or processing equipment.

Replace worn equipment components.

Repair production equipment or tools.

Select production equipment according to product specifications.

Set equipment guides, stops, spacers, or other fixtures.

Operate grinding equipment.

Sharpen cutting or grinding tools.

Work Context
Exposed to Hazardous Equipment

How often does this job require exposure to hazardous equipment?

Wear Common Protective or Safety Equipment such as Safety Shoes, Glasses, Gloves, Hearing Protection, Hard Hats, or Life Jackets

How much does this job require wearing common protective or safety equipment such as safety shoes, glasses, gloves, hard hats or life jackets?

Face-to-Face Discussions

How often do you have to have face-to-face discussions with individuals or teams in this job?

Sounds, Noise Levels Are Distracting or Uncomfortable

How often does this job require working exposed to sounds and noise levels that are distracting or uncomfortable?

In an Open Vehicle or Equipment

How often does this job require working in an open vehicle or equipment (e.g., tractor)?

Indoors, Not Environmentally Controlled

How often does this job require working indoors in non-controlled environmental conditions (e.g., warehouse without heat)?

Contact With Others

How much does this job require the worker to be in contact with others (face-to-face, by telephone, or otherwise) in order to perform it?

Spend Time Using Your Hands to Handle, Control, or Feel Objects, Tools, or Controls

How much does this job require using your hands to handle, control, or feel objects, tools or controls?

Work With Work Group or Team

How important is it to work with others in a group or team in this job?

Time Pressure

How often does this job require the worker to meet strict deadlines?

Education
Majors
Major
Precision Metal Working
Interests
Realistic
100%
Importance

Realistic occupations frequently involve work activities that include practical, hands-on problems and solutions. They often deal with plants, animals, and real-world materials like wood, tools, and machinery. Many of the occupations require working outside, and do not involve a lot of paperwork or working closely with others.

Conventional
62%
Importance

Conventional occupations frequently involve following set procedures and routines. These occupations can include working with data and details more than with ideas. Usually there is a clear line of authority to follow.

Investigative
48%
Importance

Investigative occupations frequently involve working with ideas, and require an extensive amount of thinking. These occupations can involve searching for facts and figuring out problems mentally.

Enterprising
29%
Importance

Enterprising occupations frequently involve starting up and carrying out projects. These occupations can involve leading people and making many decisions. Sometimes they require risk taking and often deal with business.

Artistic
15%
Importance

Artistic occupations frequently involve working with forms, designs and patterns. They often require self-expression and the work can be done without following a clear set of rules.

Social
15%
Importance

Social occupations frequently involve working with, communicating with, and teaching people. These occupations often involve helping or providing service to others.

Top 10 Work Styles
Attention to Detail
89%
Importance

Job requires being careful about detail and thorough in completing work tasks.

Dependability
87%
Importance

Job requires being reliable, responsible, and dependable, and fulfilling obligations.

Cooperation
82%
Importance

Job requires being pleasant with others on the job and displaying a good-natured, cooperative attitude.

Integrity
78%
Importance

Job requires being honest and ethical.

Self Control
78%
Importance

Job requires maintaining composure, keeping emotions in check, controlling anger, and avoiding aggressive behavior, even in very difficult situations.

Adaptability/Flexibility
77%
Importance

Job requires being open to change (positive or negative) and to considerable variety in the workplace.

Independence
76%
Importance

Job requires developing one's own ways of doing things, guiding oneself with little or no supervision, and depending on oneself to get things done.

Initiative
76%
Importance

Job requires a willingness to take on responsibilities and challenges.

Leadership
76%
Importance

Job requires a willingness to lead, take charge, and offer opinions and direction.

Stress Tolerance
76%
Importance

Job requires accepting criticism and dealing calmly and effectively with high stress situations.

Work Values
Support
72%
Importance

Occupations that satisfy this work value offer supportive management that stands behind employees. Corresponding needs are Company Policies, Supervision: Human Relations and Supervision: Technical.

Relationships
48%
Importance

Occupations that satisfy this work value allow employees to provide service to others and work with co-workers in a friendly non-competitive environment. Corresponding needs are Co-workers, Moral Values and Social Service.

Working Conditions
39%
Importance

Occupations that satisfy this work value offer job security and good working conditions. Corresponding needs are Activity, Compensation, Independence, Security, Variety and Working Conditions.

Achievement
29%
Importance

Occupations that satisfy this work value are results oriented and allow employees to use their strongest abilities, giving them a feeling of accomplishment. Corresponding needs are Ability Utilization and Achievement.

Independence
29%
Importance

Occupations that satisfy this work value allow employees to work on their own and make decisions. Corresponding needs are Creativity, Responsibility and Autonomy.

Recognition
29%
Importance

Occupations that satisfy this work value offer advancement, potential for leadership, and are often considered prestigious. Corresponding needs are Advancement, Authority, Recognition and Social Status.