Aircraft Mechanics and Service Technicians

Overview

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Job Zone Three: Medium Preparation Needed
Experience

Previous work-related skill, knowledge, or experience is required for these occupations. For example, an electrician must have completed three or four years of apprenticeship or several years of vocational training, and often must have passed a licensing exam, in order to perform the job.

Education

Most occupations in this zone require training in vocational schools, related on-the-job experience, or an associate's degree.

Job Training

Employees in these occupations usually need one or two years of training involving both on-the-job experience and informal training with experienced workers. A recognized apprenticeship program may be associated with these occupations.

Examples

These occupations usually involve using communication and organizational skills to coordinate, supervise, manage, or train others to accomplish goals. Examples include hydroelectric production managers, desktop publishers, electricians, agricultural technicians, barbers, court reporters and simultaneous captioners, and medical assistants.

Diagnose, adjust, repair, or overhaul aircraft engines and assemblies, such as hydraulic and pneumatic systems.

Yearly Salary

High: $103K
Median: $66K
Low: $38K

Demand

Career Demand by State Career Demand by State Legend

Core Tasks

  • Inspect completed work to certify that maintenance meets standards and that aircraft are ready for operation.
  • Read and interpret maintenance manuals, service bulletins, and other specifications to determine the feasibility and method of repairing or replacing malfunctioning or damaged components.
  • Maintain repair logs, documenting all preventive and corrective aircraft maintenance.
  • Conduct routine and special inspections as required by regulations.
  • Examine and inspect aircraft components, including landing gear, hydraulic systems, and deicers to locate cracks, breaks, leaks, or other problems.
  • Check for corrosion, distortion, and invisible cracks in the fuselage, wings, and tail, using x-ray and magnetic inspection equipment.
  • Inspect airframes for wear or other defects.
  • Replace or repair worn, defective, or damaged components, using hand tools, gauges, and testing equipment.
  • Measure parts for wear, using precision instruments.
  • Assemble and install electrical, plumbing, mechanical, hydraulic, and structural components and accessories, using hand or power tools.
  • Remove or install aircraft engines, using hoists or forklift trucks.
  • Service and maintain aircraft and related apparatus by performing activities such as flushing crankcases, cleaning screens, and or moving parts.
  • Test operation of engines and other systems, using test equipment, such as ignition analyzers, compression checkers, distributor timers, or ammeters.
  • Reassemble engines following repair or inspection and reinstall engines in aircraft.
  • Maintain, repair, and rebuild aircraft structures, functional components, and parts, such as wings and fuselage, rigging, hydraulic units, oxygen systems, fuel systems, electrical systems, gaskets, or seals.
  • Measure the tension of control cables.
  • Read and interpret pilots' descriptions of problems to diagnose causes.
  • Determine repair limits for engine hot section parts.
  • Examine engines through specially designed openings while working from ladders or scaffolds, or use hoists or lifts to remove the entire engine from an aircraft.
  • Obtain fuel and oil samples and check them for contamination.
  • Listen to operating engines to detect and diagnose malfunctions, such as sticking or burned valves.
  • Communicate with other workers to coordinate fitting and alignment of heavy parts, or to facilitate processing of repair parts.
  • Remove or cut out defective parts or drill holes to gain access to internal defects or damage, using drills and punches.
  • Clean, refuel, and change oil in line service aircraft.
  • Inventory and requisition or order supplies, parts, materials, and equipment.
  • Clean engines, sediment bulk and screens, and carburetors, adjusting carburetor float levels.
  • Disassemble engines and inspect parts, such as turbine blades or cylinders, for corrosion, wear, warping, cracks, and leaks, using precision measuring instruments, x-rays, and magnetic inspection equipment.
  • Modify aircraft structures, space vehicles, systems, or components, following drawings, schematics, charts, engineering orders, and technical publications.
  • Remove, inspect, repair, and install in-flight refueling stores and external fuel tanks.
  • Accompany aircraft on flights to make in-flight adjustments and corrections.
  • Install and align repaired or replacement parts for subsequent riveting or welding, using clamps and wrenches.
  • Locate and mark dimensions and reference lines on defective or replacement parts, using templates, scribes, compasses, and steel rules.
  • Spread plastic film over areas to be repaired to prevent damage to surrounding areas.
  • Fabricate defective sections or parts, using metal fabricating machines, saws, brakes, shears, and grinders.
  • Clean, strip, prime, and sand structural surfaces and materials to prepare them for bonding.
  • Cure bonded structures, using portable or stationary curing equipment.
  • Trim and shape replacement body sections to specified sizes and fits and secure sections in place, using adhesives, hand tools, and power tools.
  • Prepare and paint aircraft surfaces.

Technology Skills

Technology
Example
Hot Technology
Accounting software
DatcoMedia EBis
Analytical or scientific software
Engine analysis software
Compiler and decompiler software
Disassembler software
Computer aided manufacturing CAM software
Computer aided manufacturing CAM software
Data base user interface and query software
Pentagon 2000SQL
Document management software
Technical Data Management System TDMS
Electronic mail software
Microsoft Outlook
Enterprise resource planning ERP software
SAP software
Facilities management software
Maintenance record software
Information retrieval or search software
Technical manual database software
Internet browser software
Web browser software
Inventory management software
Supply system software
Office suite software
Microsoft Office software
Operating system software
Microsoft Windows
Presentation software
Microsoft PowerPoint
Spreadsheet software
Microsoft Excel
Word processing software
Microsoft Word

Tools Used

Tool
Example
Aircraft
Unmanned aerial vehicles UAV
Computer Equipment and Accessories
Personal computers
Construction and maintenance support equipment
Ladders
Consumer electronics
Global positioning system GPS devices
Electrical equipment and components and supplies
Cable splicing knives
Hand tools
Center punches
Heavy construction machinery and equipment
Manlifts
Industrial process machinery and equipment and supplies
Aligning jigs
Industrial pumps and compressors
Air compressors
Material handling machinery and equipment
Aircraft lifting jacks
Measuring and observing and testing instruments
Continuity meters
Metal cutting machinery and accessories
Drill presses
Metal forming machinery and accessories
Brakes
Office and desk accessories
Compasses
Paints and primers and finishes
Paint sprayers
Passive discrete components
Portable rectifiers
Personal safety and protection
Hearing protectors
Pneumatic machinery and equipment
Pneumatic wrenches
Printed circuits and integrated circuits and microassemblies
Ignition analyzers
Transportation services equipment
LTB/400 maintenance management system
Welding and soldering and brazing machinery and accessories and supplies
Brazing equipment

Top 10 Knowledge Required

Mechanical
94%
Importance

Knowledge of machines and tools, including their designs, uses, repair, and maintenance.

Public Safety and Security
77%
Importance

Knowledge of relevant equipment, policies, procedures, and strategies to promote effective local, state, or national security operations for the protection of people, data, property, and institutions.

Engineering and Technology
75%
Importance

Knowledge of the practical application of engineering science and technology. This includes applying principles, techniques, procedures, and equipment to the design and production of various goods and services.

English Language
75%
Importance

Knowledge of the structure and content of the English language including the meaning and spelling of words, and rules of composition and grammar.

Transportation
75%
Importance

Knowledge of principles and methods for moving people or goods by air, rail, sea, or road, including the relative costs and benefits.

Education and Training
67%
Importance

Knowledge of principles and methods for curriculum and training design, teaching and instruction for individuals and groups, and the measurement of training effects.

Mathematics
65%
Importance

Knowledge of arithmetic, algebra, geometry, calculus, statistics, and their applications.

Computers and Electronics
63%
Importance

Knowledge of circuit boards, processors, chips, electronic equipment, and computer hardware and software, including applications and programming.

Design
63%
Importance

Knowledge of design techniques, tools, and principles involved in production of precision technical plans, blueprints, drawings, and models.

Physics
63%
Importance

Knowledge and prediction of physical principles, laws, their interrelationships, and applications to understanding fluid, material, and atmospheric dynamics, and mechanical, electrical, atomic and sub-atomic structures and processes.

Top 10 Skills

Equipment Maintenance
98%
Importance

Performing routine maintenance on equipment and determining when and what kind of maintenance is needed.

Repairing
98%
Importance

Repairing machines or systems using the needed tools.

Troubleshooting
90%
Importance

Determining causes of operating errors and deciding what to do about it.

Operations Monitoring
85%
Importance

Watching gauges, dials, or other indicators to make sure a machine is working properly.

Reading Comprehension
83%
Importance

Understanding written sentences and paragraphs in work-related documents.

Critical Thinking
80%
Importance

Using logic and reasoning to identify the strengths and weaknesses of alternative solutions, conclusions, or approaches to problems.

Complex Problem Solving
78%
Importance

Identifying complex problems and reviewing related information to develop and evaluate options and implement solutions.

Operation and Control
75%
Importance

Controlling operations of equipment or systems.

Quality Control Analysis
75%
Importance

Conducting tests and inspections of products, services, or processes to evaluate quality or performance.

Monitoring
73%
Importance

Monitoring/Assessing performance of yourself, other individuals, or organizations to make improvements or take corrective action.

Top 10 Abilities

Problem Sensitivity
90%
Importance

The ability to tell when something is wrong or is likely to go wrong. It does not involve solving the problem, only recognizing that there is a problem.

Near Vision
83%
Importance

The ability to see details at close range (within a few feet of the observer).

Written Comprehension
83%
Importance

The ability to read and understand information and ideas presented in writing.

Control Precision
80%
Importance

The ability to quickly and repeatedly adjust the controls of a machine or a vehicle to exact positions.

Finger Dexterity
80%
Importance

The ability to make precisely coordinated movements of the fingers of one or both hands to grasp, manipulate, or assemble very small objects.

Information Ordering
80%
Importance

The ability to arrange things or actions in a certain order or pattern according to a specific rule or set of rules (e.g., patterns of numbers, letters, words, pictures, mathematical operations).

Manual Dexterity
80%
Importance

The ability to quickly move your hand, your hand together with your arm, or your two hands to grasp, manipulate, or assemble objects.

Deductive Reasoning
78%
Importance

The ability to apply general rules to specific problems to produce answers that make sense.

Inductive Reasoning
78%
Importance

The ability to combine pieces of information to form general rules or conclusions (includes finding a relationship among seemingly unrelated events).

Multilimb Coordination
78%
Importance

The ability to coordinate two or more limbs (for example, two arms, two legs, or one leg and one arm) while sitting, standing, or lying down. It does not involve performing the activities while the whole body is in motion.

Top 10 Work Activities

Documenting/Recording Information
93%
Importance

Entering, transcribing, recording, storing, or maintaining information in written or electronic/magnetic form.

Evaluating Information to Determine Compliance with Standards
92%
Importance

Using relevant information and individual judgment to determine whether events or processes comply with laws, regulations, or standards.

Inspecting Equipment, Structures, or Materials
92%
Importance

Inspecting equipment, structures, or materials to identify the cause of errors or other problems or defects.

Getting Information
91%
Importance

Observing, receiving, and otherwise obtaining information from all relevant sources.

Making Decisions and Solving Problems
91%
Importance

Analyzing information and evaluating results to choose the best solution and solve problems.

Updating and Using Relevant Knowledge
89%
Importance

Keeping up-to-date technically and applying new knowledge to your job.

Repairing and Maintaining Mechanical Equipment
87%
Importance

Servicing, repairing, adjusting, and testing machines, devices, moving parts, and equipment that operate primarily on the basis of mechanical (not electronic) principles.

Communicating with Supervisors, Peers, or Subordinates
86%
Importance

Providing information to supervisors, co-workers, and subordinates by telephone, in written form, e-mail, or in person.

Identifying Objects, Actions, and Events
85%
Importance

Identifying information by categorizing, estimating, recognizing differences or similarities, and detecting changes in circumstances or events.

Operating Vehicles, Mechanized Devices, or Equipment
85%
Importance

Running, maneuvering, navigating, or driving vehicles or mechanized equipment, such as forklifts, passenger vehicles, aircraft, or watercraft.

Detailed Work Activities

  • Inspect completed work to ensure proper functioning.
  • Read technical information needed to perform maintenance or repairs.
  • Interpret blueprints, specifications, or diagrams to inform installation, development or operation activities.
  • Maintain repair or maintenance records.
  • Inspect mechanical components of vehicles to identify problems.
  • Replace worn, damaged, or defective mechanical parts.
  • Repair worn, damaged, or defective mechanical parts.
  • Inspect structural components of vehicles to identify problems.
  • Move large objects using heavy equipment.
  • Clean equipment, parts, or tools to repair or maintain them in good working order.
  • Lubricate equipment to allow proper functioning.
  • Service vehicles to maintain functionality.
  • Test mechanical equipment to ensure proper functioning.
  • Assemble electrical components, subsystems, or systems.
  • Install electrical components, equipment, or systems.
  • Install piping for installation or maintenance activities.
  • Reassemble equipment after repair.
  • Inspect mechanical equipment to locate damage, defects, or wear.
  • Read work orders or descriptions of problems to determine repairs or modifications needed.
  • Test fluids to identify contamination or other problems.
  • Operate cranes, hoists, or other moving or lifting equipment.
  • Observe equipment in operation to detect potential problems.
  • Remove parts or components from equipment.
  • Drill holes in parts, equipment, or materials.
  • Communicate with coworkers to coordinate installations or repairs.
  • Maintain inventories of materials, equipment, or products.
  • Order materials, supplies, or equipment.
  • Install machine or equipment replacement parts.
  • Align equipment or machinery.
  • Troubleshoot equipment or systems operation problems.
  • Lay out work according to specifications.
  • Apply protective coverings to objects or surfaces near work areas.
  • Fabricate parts or components.
  • Determine operational criteria or specifications.
  • Disassemble equipment to inspect for deficiencies.
  • Cut materials according to specifications or needs.
  • Operate heating or drying equipment.
  • Paint surfaces or equipment.

Education

Interests

Realistic
98%
Importance

Work involves designing, building, or repairing of equipment, materials, or structures, engaging in physical activity, or working outdoors. Realistic occupations are often associated with engineering, mechanics and electronics, construction, woodworking, transportation, machine operation, agriculture, animal services, physical or manual labor, athletics, or protective services.

Conventional
67%
Importance

Work involves following procedures and regulations to organize information or data, typically in a business setting. Conventional occupations are often associated with office work, accounting, mathematics/statistics, information technology, finance, or human resources.

Investigative
54%
Importance

Work involves studying and researching non-living objects, living organisms, disease or other forms of impairment, or human behavior. Investigative occupations are often associated with physical, life, medical, or social sciences, and can be found in the fields of humanities, mathematics/statistics, information technology, or health care service.

Enterprising
27%
Importance

Work involves managing, negotiating, marketing, or selling, typically in a business setting, or leading or advising people in political and legal situations. Enterprising occupations are often associated with business initiatives, sales, marketing/advertising, finance, management/administration, professional advising, public speaking, politics, or law.

Social
19%
Importance

Work involves helping, teaching, advising, assisting, or providing service to others. Social occupations are often associated with social, health care, personal service, teaching/education, or religious activities.

Artistic
15%
Importance

Work involves creating original visual artwork, performances, written works, food, or music for a variety of media, or applying artistic principles to the design of various objects and materials. Artistic occupations are often associated with visual arts, applied arts and design, performing arts, music, creative writing, media, or culinary art.

Work Values

Support
86%
Importance

Occupations that satisfy this work value offer supportive management that stands behind employees. Corresponding needs are Company Policies, Supervision: Human Relations and Supervision: Technical.

Working Conditions
67%
Importance

Occupations that satisfy this work value offer job security and good working conditions. Corresponding needs are Activity, Compensation, Independence, Security, Variety and Working Conditions.

Relationships
62%
Importance

Occupations that satisfy this work value allow employees to provide service to others and work with co-workers in a friendly non-competitive environment. Corresponding needs are Co-workers, Moral Values and Social Service.

Achievement
58%
Importance

Occupations that satisfy this work value are results oriented and allow employees to use their strongest abilities, giving them a feeling of accomplishment. Corresponding needs are Ability Utilization and Achievement.

Independence
53%
Importance

Occupations that satisfy this work value allow employees to work on their own and make decisions. Corresponding needs are Creativity, Responsibility and Autonomy.

Recognition
48%
Importance

Occupations that satisfy this work value offer advancement, potential for leadership, and are often considered prestigious. Corresponding needs are Advancement, Authority, Recognition and Social Status.