Cutting, Punching, and Press Machine Setters, Operators, and Tenders, Metal and Plastic

Overview

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Job Zone Two: Some Preparation Needed
Experience

Some previous work-related skill, knowledge, or experience is usually needed. For example, a teller would benefit from experience working directly with the public.

Education

These occupations usually require a high school diploma.

Job Training

Employees in these occupations need anywhere from a few months to one year of working with experienced employees. A recognized apprenticeship program may be associated with these occupations.

Examples

These occupations often involve using your knowledge and skills to help others. Examples include orderlies, counter and rental clerks, customer service representatives, security guards, upholsterers, tellers, and dental laboratory technicians.

Set up, operate, or tend machines to saw, cut, shear, slit, punch, crimp, notch, bend, or straighten metal or plastic material.

Yearly Salary

High: $54K
Median: $36K
Low: $26K

Demand

Career Demand by State Career Demand by State Legend

Core Tasks

  • Measure completed workpieces to verify conformance to specifications, using micrometers, gauges, calipers, templates, or rulers.
  • Examine completed workpieces for defects, such as chipped edges or marred surfaces and sort defective pieces according to types of flaws.
  • Install, align, and lock specified punches, dies, cutting blades, or other fixtures in rams or beds of machines, using gauges, templates, feelers, shims, and hand tools.
  • Lubricate workpieces with oil.
  • Read work orders or production schedules to determine specifications, such as materials to be used, locations of cutting lines, or dimensions and tolerances.
  • Start machines, monitor their operations, and record operational data.
  • Set up, operate, or tend machines to saw, cut, shear, slit, punch, crimp, notch, bend, or straighten metal or plastic material.
  • Adjust ram strokes of presses to specified lengths, using hand tools.
  • Position, align, and secure workpieces against fixtures or stops on machine beds or on dies.
  • Load workpieces, plastic material, or chemical solutions into machines.
  • Test and adjust machine speeds or actions, according to product specifications, using gauges and hand tools.
  • Set stops on machine beds, change dies, and adjust components, such as rams or power presses, when making multiple or successive passes.
  • Clean and lubricate machines.
  • Position guides, stops, holding blocks, or other fixtures to secure and direct workpieces, using hand tools and measuring devices.
  • Turn controls to set cutting speeds, feed rates, or table angles for specified operations.
  • Place workpieces on cutting tables, manually or using hoists, cranes, or sledges.
  • Plan sequences of operations, applying knowledge of physical properties of workpiece materials.
  • Replace defective blades or wheels, using hand tools.
  • Clean work area.
  • Hone cutters with oilstones to remove nicks.
  • Mark identifying data on workpieces.
  • Turn valves to start flow of coolant against cutting areas or to start airflow that blows cuttings away from kerfs.
  • Remove housings, feed tubes, tool holders, or other accessories to replace worn or broken parts, such as springs or bushings.
  • Sharpen dulled blades, using bench grinders, abrasive wheels, or lathes.
  • Operate forklifts to deliver materials.
  • Select, clean, and install spacers, rubber sleeves, or cutters on arbors.
  • Scribe reference lines on workpieces as guides for cutting operations, according to blueprints, templates, sample parts, or specifications.
  • Grind out burrs or sharp edges, using portable grinders, speed lathes, or polishing jacks.
  • Set blade tensions, heights, and angles to perform prescribed cuts, using wrenches.
  • Use equipment designed to join sheet metal, such as spot welders.
  • Preheat workpieces, using heating furnaces or hand torches.

Technology Skills

Technology
Example
Hot Technology
Computer aided design CAD software
Autodesk AutoCAD
Computer aided manufacturing CAM software
Striker Systems SS-Punch
Data base user interface and query software
Operational databases
Electronic mail software
Microsoft Outlook
Enterprise resource planning ERP software
SAP software
Industrial control software
Computerized numerical control CNC software
Inventory management software
Automated inventory software
Office suite software
Microsoft Office software
Spreadsheet software
Microsoft Excel
Word processing software
Microsoft Word

Tools Used

Tool
Example
Computer Equipment and Accessories
Computer terminals
Grinding and polishing and smoothing materials
Abrasive wheels
Hand tools
Bench grinders
Hardware
Shims
Heating and ventilation and air circulation
Heating furnaces
Hydraulic machinery and equipment
Hydraulic presses
Janitorial equipment
Cleaning scrapers
Material handling machinery and equipment
Forklifts
Measuring and observing and testing instruments
Dial calipers
Metal cutting machinery and accessories
Shear presses
Metal forming machinery and accessories
Computerized numerical control CNC turret punching machines
Office and desk accessories
Layout templates
Office machines and their supplies and accessories
Labeling machines
Personal safety and protection
Safety gloves
Raw materials processing machinery
Notching machines
Welding and soldering and brazing machinery and accessories and supplies
Hand torches

Top 10 Knowledge Required

Production and Processing
65%
Importance

Knowledge of raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacture and distribution of goods.

Mechanical
60%
Importance

Knowledge of machines and tools, including their designs, uses, repair, and maintenance.

English Language
59%
Importance

Knowledge of the structure and content of the English language including the meaning and spelling of words, and rules of composition and grammar.

Engineering and Technology
48%
Importance

Knowledge of the practical application of engineering science and technology. This includes applying principles, techniques, procedures, and equipment to the design and production of various goods and services.

Mathematics
48%
Importance

Knowledge of arithmetic, algebra, geometry, calculus, statistics, and their applications.

Education and Training
45%
Importance

Knowledge of principles and methods for curriculum and training design, teaching and instruction for individuals and groups, and the measurement of training effects.

Design
43%
Importance

Knowledge of design techniques, tools, and principles involved in production of precision technical plans, blueprints, drawings, and models.

Computers and Electronics
41%
Importance

Knowledge of circuit boards, processors, chips, electronic equipment, and computer hardware and software, including applications and programming.

Transportation
37%
Importance

Knowledge of principles and methods for moving people or goods by air, rail, sea, or road, including the relative costs and benefits.

Chemistry
35%
Importance

Knowledge of the chemical composition, structure, and properties of substances and of the chemical processes and transformations that they undergo. This includes uses of chemicals and their interactions, danger signs, production techniques, and disposal methods.

Top 10 Skills

Operations Monitoring
70%
Importance

Watching gauges, dials, or other indicators to make sure a machine is working properly.

Operation and Control
68%
Importance

Controlling operations of equipment or systems.

Active Listening
60%
Importance

Giving full attention to what other people are saying, taking time to understand the points being made, asking questions as appropriate, and not interrupting at inappropriate times.

Critical Thinking
60%
Importance

Using logic and reasoning to identify the strengths and weaknesses of alternative solutions, conclusions, or approaches to problems.

Monitoring
60%
Importance

Monitoring/Assessing performance of yourself, other individuals, or organizations to make improvements or take corrective action.

Quality Control Analysis
60%
Importance

Conducting tests and inspections of products, services, or processes to evaluate quality or performance.

Speaking
60%
Importance

Talking to others to convey information effectively.

Troubleshooting
60%
Importance

Determining causes of operating errors and deciding what to do about it.

Judgment and Decision Making
58%
Importance

Considering the relative costs and benefits of potential actions to choose the most appropriate one.

Active Learning
55%
Importance

Understanding the implications of new information for both current and future problem-solving and decision-making.

Top 10 Abilities

Arm-Hand Steadiness
75%
Importance

The ability to keep your hand and arm steady while moving your arm or while holding your arm and hand in one position.

Control Precision
75%
Importance

The ability to quickly and repeatedly adjust the controls of a machine or a vehicle to exact positions.

Near Vision
75%
Importance

The ability to see details at close range (within a few feet of the observer).

Information Ordering
65%
Importance

The ability to arrange things or actions in a certain order or pattern according to a specific rule or set of rules (e.g., patterns of numbers, letters, words, pictures, mathematical operations).

Manual Dexterity
65%
Importance

The ability to quickly move your hand, your hand together with your arm, or your two hands to grasp, manipulate, or assemble objects.

Reaction Time
65%
Importance

The ability to quickly respond (with the hand, finger, or foot) to a signal (sound, light, picture) when it appears.

Selective Attention
63%
Importance

The ability to concentrate on a task over a period of time without being distracted.

Deductive Reasoning
60%
Importance

The ability to apply general rules to specific problems to produce answers that make sense.

Depth Perception
60%
Importance

The ability to judge which of several objects is closer or farther away from you, or to judge the distance between you and an object.

Far Vision
60%
Importance

The ability to see details at a distance.

Top 10 Work Activities

Handling and Moving Objects
77%
Importance

Using hands and arms in handling, installing, positioning, and moving materials, and manipulating things.

Identifying Objects, Actions, and Events
77%
Importance

Identifying information by categorizing, estimating, recognizing differences or similarities, and detecting changes in circumstances or events.

Making Decisions and Solving Problems
77%
Importance

Analyzing information and evaluating results to choose the best solution and solve problems.

Controlling Machines and Processes
76%
Importance

Using either control mechanisms or direct physical activity to operate machines or processes (not including computers or vehicles).

Inspecting Equipment, Structures, or Materials
73%
Importance

Inspecting equipment, structures, or materials to identify the cause of errors or other problems or defects.

Monitoring Processes, Materials, or Surroundings
71%
Importance

Monitoring and reviewing information from materials, events, or the environment, to detect or assess problems.

Getting Information
70%
Importance

Observing, receiving, and otherwise obtaining information from all relevant sources.

Performing General Physical Activities
70%
Importance

Performing general physical activities includes doing activities that require considerable use of your arms and legs and moving your whole body, such as climbing, lifting, balancing, walking, stooping, and handling materials.

Documenting/Recording Information
68%
Importance

Entering, transcribing, recording, storing, or maintaining information in written or electronic/magnetic form.

Communicating with Supervisors, Peers, or Subordinates
67%
Importance

Providing information to supervisors, co-workers, and subordinates by telephone, in written form, e-mail, or in person.

Detailed Work Activities

  • Measure dimensions of completed products or workpieces to verify conformance to specifications.
  • Inspect metal, plastic, or composite products.
  • Sort materials or products for processing, storing, shipping, or grading.
  • Read work orders or other instructions to determine product specifications or materials requirements.
  • Review blueprints or other instructions to determine operational methods or sequences.
  • Monitor equipment operation to ensure that products are not flawed.
  • Operate cutting equipment.
  • Record operational or production data.
  • Inspect production equipment.
  • Load materials into production equipment.
  • Set equipment controls to meet cutting specifications.
  • Clean work areas.
  • Apply lubricants or coolants to workpieces.
  • Mount attachments or tools onto production equipment.
  • Operate metal or plastic forming equipment.
  • Mount materials or workpieces onto production equipment.
  • Align parts or workpieces to ensure proper assembly.
  • Set equipment guides, stops, spacers, or other fixtures.
  • Clean production equipment.
  • Lubricate production equipment.
  • Replace worn equipment components.
  • Plan production or operational procedures or sequences.
  • Mark products, workpieces, or equipment with identifying information.
  • Adjust equipment controls to regulate coolant flow.
  • Sharpen cutting or grinding tools.
  • Disassemble equipment for maintenance or repair.
  • Remove accessories, tools, or other parts from equipment.
  • Operate grinding equipment.
  • Operate forklifts or other loaders.
  • Select production equipment according to product specifications.
  • Draw guide lines or markings on materials or workpieces using patterns or other references.
  • Smooth metal surfaces or edges.
  • Weld metal components.
  • Braze metal parts or components.
  • Operate welding equipment.
  • Heat material or workpieces to prepare for or complete production.

Education

Interests

Realistic
99%
Importance

Work involves designing, building, or repairing of equipment, materials, or structures, engaging in physical activity, or working outdoors. Realistic occupations are often associated with engineering, mechanics and electronics, construction, woodworking, transportation, machine operation, agriculture, animal services, physical or manual labor, athletics, or protective services.

Conventional
56%
Importance

Work involves following procedures and regulations to organize information or data, typically in a business setting. Conventional occupations are often associated with office work, accounting, mathematics/statistics, information technology, finance, or human resources.

Investigative
31%
Importance

Work involves studying and researching non-living objects, living organisms, disease or other forms of impairment, or human behavior. Investigative occupations are often associated with physical, life, medical, or social sciences, and can be found in the fields of humanities, mathematics/statistics, information technology, or health care service.

Artistic
19%
Importance

Work involves creating original visual artwork, performances, written works, food, or music for a variety of media, or applying artistic principles to the design of various objects and materials. Artistic occupations are often associated with visual arts, applied arts and design, performing arts, music, creative writing, media, or culinary art.

Enterprising
15%
Importance

Work involves managing, negotiating, marketing, or selling, typically in a business setting, or leading or advising people in political and legal situations. Enterprising occupations are often associated with business initiatives, sales, marketing/advertising, finance, management/administration, professional advising, public speaking, politics, or law.

Social
15%
Importance

Work involves helping, teaching, advising, assisting, or providing service to others. Social occupations are often associated with social, health care, personal service, teaching/education, or religious activities.

Work Values

Relationships
62%
Importance

Occupations that satisfy this work value allow employees to provide service to others and work with co-workers in a friendly non-competitive environment. Corresponding needs are Co-workers, Moral Values and Social Service.

Support
62%
Importance

Occupations that satisfy this work value offer supportive management that stands behind employees. Corresponding needs are Company Policies, Supervision: Human Relations and Supervision: Technical.

Achievement
39%
Importance

Occupations that satisfy this work value are results oriented and allow employees to use their strongest abilities, giving them a feeling of accomplishment. Corresponding needs are Ability Utilization and Achievement.

Independence
39%
Importance

Occupations that satisfy this work value allow employees to work on their own and make decisions. Corresponding needs are Creativity, Responsibility and Autonomy.

Working Conditions
36%
Importance

Occupations that satisfy this work value offer job security and good working conditions. Corresponding needs are Activity, Compensation, Independence, Security, Variety and Working Conditions.

Recognition
29%
Importance

Occupations that satisfy this work value offer advancement, potential for leadership, and are often considered prestigious. Corresponding needs are Advancement, Authority, Recognition and Social Status.