Grinding, Lapping, Polishing, and Buffing Machine Tool Setters, Operators, and Tenders, Metal and Plastic

Overview

Save
Job Zone Two: Some Preparation Needed
Experience

Some previous work-related skill, knowledge, or experience is usually needed. For example, a teller would benefit from experience working directly with the public.

Education

These occupations usually require a high school diploma.

Job Training

Employees in these occupations need anywhere from a few months to one year of working with experienced employees. A recognized apprenticeship program may be associated with these occupations.

Examples

These occupations often involve using your knowledge and skills to help others. Examples include orderlies, counter and rental clerks, customer service representatives, security guards, upholsterers, tellers, and dental laboratory technicians.

Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic work pieces.

Yearly Salary

High: $54K
Median: $36K
Low: $26K

Demand

Career Demand by State Career Demand by State Legend

Core Tasks

  • Inspect or measure finished workpieces to determine conformance to specifications, using measuring instruments, such as gauges or micrometers.
  • Measure workpieces and lay out work, using precision measuring devices.
  • Observe machine operations to detect any problems, making necessary adjustments to correct problems.
  • Move machine controls to index workpieces, and to adjust machines for pre-selected operational settings.
  • Study blueprints, work orders, or machining instructions to determine product specifications, tool requirements, and operational sequences.
  • Compute machine indexings and settings for specified dimensions and base reference points.
  • Select machine tooling to be used, using knowledge of machine and production requirements.
  • Mount and position tools in machine chucks, spindles, or other tool holding devices, using hand tools.
  • Activate machine start-up switches to grind, lap, hone, debar, shear, or cut workpieces, according to specifications.
  • Set and adjust machine controls according to product specifications, using knowledge of machine operation.
  • Set up, operate, or tend grinding and related tools that remove excess material or burrs from surfaces, sharpen edges or corners, or buff, hone, or polish metal or plastic workpieces.
  • Brush or spray lubricating compounds on workpieces, or turn valve handles and direct flow of coolant against tools and workpieces.
  • Lift and position workpieces, manually or with hoists, and secure them in hoppers or on machine tables, faceplates, or chucks, using clamps.
  • Maintain stocks of machine parts and machining tools.
  • Repair or replace machine parts, using hand tools, or notify engineering personnel when corrective action is required.
  • Thread and hand-feed materials through machine cutters or abraders.
  • Adjust air cylinders and setting stops to set traverse lengths and feed arm strokes.
  • Slide spacers between buffs on spindles to set spacing.

Technology Skills

Technology
Example
Hot Technology
Computer aided design CAD software
Autodesk AutoCAD
Enterprise resource planning ERP software
SAP software
Industrial control software
Mazak Mazatrol SMART CNC
Inventory management software
Manufacturing reporting system
Office suite software
Microsoft Office software
Operating system software
Microsoft Windows
Spreadsheet software
Microsoft Excel

Tools Used

Tool
Example
Hand tools
Angle grinders
Hardware
Bench clamps
Material handling machinery and equipment
Electric overhead travelling EOT cranes
Measuring and observing and testing instruments
Digital calipers
Metal cutting machinery and accessories
Computer numerical control CNC grinding machines

Top 10 Knowledge Required

Production and Processing
70%
Importance

Knowledge of raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacture and distribution of goods.

Mathematics
60%
Importance

Knowledge of arithmetic, algebra, geometry, calculus, statistics, and their applications.

Administration and Management
57%
Importance

Knowledge of business and management principles involved in strategic planning, resource allocation, human resources modeling, leadership technique, production methods, and coordination of people and resources.

Mechanical
55%
Importance

Knowledge of machines and tools, including their designs, uses, repair, and maintenance.

English Language
53%
Importance

Knowledge of the structure and content of the English language including the meaning and spelling of words, and rules of composition and grammar.

Computers and Electronics
51%
Importance

Knowledge of circuit boards, processors, chips, electronic equipment, and computer hardware and software, including applications and programming.

Design
45%
Importance

Knowledge of design techniques, tools, and principles involved in production of precision technical plans, blueprints, drawings, and models.

Administrative
43%
Importance

Knowledge of administrative and office procedures and systems such as word processing, managing files and records, stenography and transcription, designing forms, and workplace terminology.

Engineering and Technology
43%
Importance

Knowledge of the practical application of engineering science and technology. This includes applying principles, techniques, procedures, and equipment to the design and production of various goods and services.

Education and Training
42%
Importance

Knowledge of principles and methods for curriculum and training design, teaching and instruction for individuals and groups, and the measurement of training effects.

Top 10 Skills

Operation and Control
80%
Importance

Controlling operations of equipment or systems.

Operations Monitoring
80%
Importance

Watching gauges, dials, or other indicators to make sure a machine is working properly.

Quality Control Analysis
70%
Importance

Conducting tests and inspections of products, services, or processes to evaluate quality or performance.

Monitoring
63%
Importance

Monitoring/Assessing performance of yourself, other individuals, or organizations to make improvements or take corrective action.

Reading Comprehension
63%
Importance

Understanding written sentences and paragraphs in work-related documents.

Critical Thinking
60%
Importance

Using logic and reasoning to identify the strengths and weaknesses of alternative solutions, conclusions, or approaches to problems.

Judgment and Decision Making
60%
Importance

Considering the relative costs and benefits of potential actions to choose the most appropriate one.

Speaking
60%
Importance

Talking to others to convey information effectively.

Troubleshooting
60%
Importance

Determining causes of operating errors and deciding what to do about it.

Active Listening
58%
Importance

Giving full attention to what other people are saying, taking time to understand the points being made, asking questions as appropriate, and not interrupting at inappropriate times.

Top 10 Abilities

Control Precision
80%
Importance

The ability to quickly and repeatedly adjust the controls of a machine or a vehicle to exact positions.

Manual Dexterity
75%
Importance

The ability to quickly move your hand, your hand together with your arm, or your two hands to grasp, manipulate, or assemble objects.

Near Vision
75%
Importance

The ability to see details at close range (within a few feet of the observer).

Problem Sensitivity
73%
Importance

The ability to tell when something is wrong or is likely to go wrong. It does not involve solving the problem, only recognizing that there is a problem.

Reaction Time
73%
Importance

The ability to quickly respond (with the hand, finger, or foot) to a signal (sound, light, picture) when it appears.

Arm-Hand Steadiness
70%
Importance

The ability to keep your hand and arm steady while moving your arm or while holding your arm and hand in one position.

Multilimb Coordination
70%
Importance

The ability to coordinate two or more limbs (for example, two arms, two legs, or one leg and one arm) while sitting, standing, or lying down. It does not involve performing the activities while the whole body is in motion.

Perceptual Speed
65%
Importance

The ability to quickly and accurately compare similarities and differences among sets of letters, numbers, objects, pictures, or patterns. The things to be compared may be presented at the same time or one after the other. This ability also includes comparing a presented object with a remembered object.

Rate Control
65%
Importance

The ability to time your movements or the movement of a piece of equipment in anticipation of changes in the speed and/or direction of a moving object or scene.

Deductive Reasoning
63%
Importance

The ability to apply general rules to specific problems to produce answers that make sense.

Top 10 Work Activities

Controlling Machines and Processes
90%
Importance

Using either control mechanisms or direct physical activity to operate machines or processes (not including computers or vehicles).

Handling and Moving Objects
87%
Importance

Using hands and arms in handling, installing, positioning, and moving materials, and manipulating things.

Documenting/Recording Information
84%
Importance

Entering, transcribing, recording, storing, or maintaining information in written or electronic/magnetic form.

Monitoring Processes, Materials, or Surroundings
81%
Importance

Monitoring and reviewing information from materials, events, or the environment, to detect or assess problems.

Getting Information
76%
Importance

Observing, receiving, and otherwise obtaining information from all relevant sources.

Identifying Objects, Actions, and Events
76%
Importance

Identifying information by categorizing, estimating, recognizing differences or similarities, and detecting changes in circumstances or events.

Inspecting Equipment, Structures, or Materials
76%
Importance

Inspecting equipment, structures, or materials to identify the cause of errors or other problems or defects.

Communicating with Supervisors, Peers, or Subordinates
74%
Importance

Providing information to supervisors, co-workers, and subordinates by telephone, in written form, e-mail, or in person.

Updating and Using Relevant Knowledge
71%
Importance

Keeping up-to-date technically and applying new knowledge to your job.

Making Decisions and Solving Problems
69%
Importance

Analyzing information and evaluating results to choose the best solution and solve problems.

Detailed Work Activities

  • Measure dimensions of completed products or workpieces to verify conformance to specifications.
  • Lay out parts to prepare for assembly.
  • Watch operating equipment to detect malfunctions.
  • Operate grinding equipment.
  • Read work orders or other instructions to determine product specifications or materials requirements.
  • Review blueprints or other instructions to determine operational methods or sequences.
  • Select production equipment according to product specifications.
  • Mount attachments or tools onto production equipment.
  • Reshape metal workpieces to established specifications.
  • Operate cutting equipment.
  • Adjust equipment controls to regulate coolant flow.
  • Apply lubricants or coolants to workpieces.
  • Mount materials or workpieces onto production equipment.
  • Lift materials or workpieces using cranes or other lifting equipment.
  • Replace worn equipment components.
  • Repair production equipment or tools.
  • Notify others of equipment repair or maintenance needs.
  • Calculate dimensions of workpieces, products, or equipment.
  • Maintain inventories of materials, equipment, or products.
  • Feed materials or products into or through equipment.
  • Set equipment guides, stops, spacers, or other fixtures.

Education

Interests

Realistic
100%
Importance

Work involves designing, building, or repairing of equipment, materials, or structures, engaging in physical activity, or working outdoors. Realistic occupations are often associated with engineering, mechanics and electronics, construction, woodworking, transportation, machine operation, agriculture, animal services, physical or manual labor, athletics, or protective services.

Conventional
56%
Importance

Work involves following procedures and regulations to organize information or data, typically in a business setting. Conventional occupations are often associated with office work, accounting, mathematics/statistics, information technology, finance, or human resources.

Investigative
31%
Importance

Work involves studying and researching non-living objects, living organisms, disease or other forms of impairment, or human behavior. Investigative occupations are often associated with physical, life, medical, or social sciences, and can be found in the fields of humanities, mathematics/statistics, information technology, or health care service.

Artistic
17%
Importance

Work involves creating original visual artwork, performances, written works, food, or music for a variety of media, or applying artistic principles to the design of various objects and materials. Artistic occupations are often associated with visual arts, applied arts and design, performing arts, music, creative writing, media, or culinary art.

Enterprising
15%
Importance

Work involves managing, negotiating, marketing, or selling, typically in a business setting, or leading or advising people in political and legal situations. Enterprising occupations are often associated with business initiatives, sales, marketing/advertising, finance, management/administration, professional advising, public speaking, politics, or law.

Social
15%
Importance

Work involves helping, teaching, advising, assisting, or providing service to others. Social occupations are often associated with social, health care, personal service, teaching/education, or religious activities.

Work Values

Support
58%
Importance

Occupations that satisfy this work value offer supportive management that stands behind employees. Corresponding needs are Company Policies, Supervision: Human Relations and Supervision: Technical.

Independence
43%
Importance

Occupations that satisfy this work value allow employees to work on their own and make decisions. Corresponding needs are Creativity, Responsibility and Autonomy.

Relationships
43%
Importance

Occupations that satisfy this work value allow employees to provide service to others and work with co-workers in a friendly non-competitive environment. Corresponding needs are Co-workers, Moral Values and Social Service.

Working Conditions
39%
Importance

Occupations that satisfy this work value offer job security and good working conditions. Corresponding needs are Activity, Compensation, Independence, Security, Variety and Working Conditions.

Achievement
24%
Importance

Occupations that satisfy this work value are results oriented and allow employees to use their strongest abilities, giving them a feeling of accomplishment. Corresponding needs are Ability Utilization and Achievement.

Recognition
24%
Importance

Occupations that satisfy this work value offer advancement, potential for leadership, and are often considered prestigious. Corresponding needs are Advancement, Authority, Recognition and Social Status.