Pourers and Casters, Metal

Overview

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Job Zone Two: Some Preparation Needed
Experience

Some previous work-related skill, knowledge, or experience is usually needed. For example, a teller would benefit from experience working directly with the public.

Education

These occupations usually require a high school diploma.

Job Training

Employees in these occupations need anywhere from a few months to one year of working with experienced employees. A recognized apprenticeship program may be associated with these occupations.

Examples

These occupations often involve using your knowledge and skills to help others. Examples include orderlies, counter and rental clerks, customer service representatives, security guards, upholsterers, tellers, and dental laboratory technicians.

Operate hand-controlled mechanisms to pour and regulate the flow of molten metal into molds to produce castings or ingots.

Yearly Salary

High: $61K
Median: $40K
Low: $28K

Demand

Career Demand by State Career Demand by State Legend

Core Tasks

  • Pour and regulate the flow of molten metal into molds and forms to produce ingots or other castings, using ladles or hand-controlled mechanisms.
  • Read temperature gauges and observe color changes, adjusting furnace flames, torches, or electrical heating units as necessary to melt metal to specifications.
  • Assemble and embed cores in casting frames, using hand tools and equipment.
  • Remove solidified steel or slag from pouring nozzles, using long bars or oxygen burners.
  • Collect samples, or signal workers to sample metal for analysis.
  • Examine molds to ensure they are clean, smooth, and properly coated.
  • Load specified amounts of metal and flux into furnaces or clay crucibles.
  • Turn valves to circulate water through cores, or spray water on filled molds to cool and solidify metal.
  • Pull levers to lift ladle stoppers and to allow molten steel to flow into ingot molds to specified heights.
  • Position equipment such as ladles, grinding wheels, pouring nozzles, or crucibles, or signal other workers to position equipment.
  • Skim slag or remove excess metal from ingots or equipment, using hand tools, strainers, rakes, or burners, collecting scrap for recycling.
  • Remove metal ingots or cores from molds, using hand tools, cranes, and chain hoists.
  • Repair and maintain metal forms and equipment, using hand tools, sledges, and bars.
  • Add metal to molds to compensate for shrinkage.
  • Stencil identifying information on ingots and pigs, using special hand tools.
  • Transport metal ingots to storage areas, using forklifts.

Technology Skills

Technology
Example
Hot Technology
Electronic mail software
Microsoft Outlook
Industrial control software
Husky Injection Molding Systems Shotscope NX
Presentation software
Microsoft PowerPoint
Spreadsheet software
Microsoft Excel
Word processing software
Microsoft Word

Tools Used

Tool
Example
Foundry machines and equipment and supplies
Hand ladles
Hand tools
Wire brushes
Heating and ventilation and air circulation
Oxygen furnaces
Hydraulic machinery and equipment
Automatic extractors
Industrial pumps and compressors
Lubricant reciprocators
Janitorial equipment
Hand scrapers
Material handling machinery and equipment
Chain falls
Measuring and observing and testing instruments
High temperature thermometers
Metal cutting machinery and accessories
Handheld pneumatic grinders
Personal safety and protection
Protective glasses
Welding and soldering and brazing machinery and accessories and supplies
Acetylene torches

Top 10 Knowledge Required

English Language
63%
Importance

Knowledge of the structure and content of the English language including the meaning and spelling of words, and rules of composition and grammar.

Production and Processing
55%
Importance

Knowledge of raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacture and distribution of goods.

Education and Training
53%
Importance

Knowledge of principles and methods for curriculum and training design, teaching and instruction for individuals and groups, and the measurement of training effects.

Mechanical
50%
Importance

Knowledge of machines and tools, including their designs, uses, repair, and maintenance.

Administration and Management
44%
Importance

Knowledge of business and management principles involved in strategic planning, resource allocation, human resources modeling, leadership technique, production methods, and coordination of people and resources.

Mathematics
44%
Importance

Knowledge of arithmetic, algebra, geometry, calculus, statistics, and their applications.

Transportation
43%
Importance

Knowledge of principles and methods for moving people or goods by air, rail, sea, or road, including the relative costs and benefits.

Public Safety and Security
39%
Importance

Knowledge of relevant equipment, policies, procedures, and strategies to promote effective local, state, or national security operations for the protection of people, data, property, and institutions.

Chemistry
36%
Importance

Knowledge of the chemical composition, structure, and properties of substances and of the chemical processes and transformations that they undergo. This includes uses of chemicals and their interactions, danger signs, production techniques, and disposal methods.

Customer and Personal Service
35%
Importance

Knowledge of principles and processes for providing customer and personal services. This includes customer needs assessment, meeting quality standards for services, and evaluation of customer satisfaction.

Top 10 Skills

Operation and Control
63%
Importance

Controlling operations of equipment or systems.

Operations Monitoring
63%
Importance

Watching gauges, dials, or other indicators to make sure a machine is working properly.

Active Listening
60%
Importance

Giving full attention to what other people are saying, taking time to understand the points being made, asking questions as appropriate, and not interrupting at inappropriate times.

Critical Thinking
60%
Importance

Using logic and reasoning to identify the strengths and weaknesses of alternative solutions, conclusions, or approaches to problems.

Judgment and Decision Making
60%
Importance

Considering the relative costs and benefits of potential actions to choose the most appropriate one.

Monitoring
60%
Importance

Monitoring/Assessing performance of yourself, other individuals, or organizations to make improvements or take corrective action.

Coordination
58%
Importance

Adjusting actions in relation to others' actions.

Quality Control Analysis
58%
Importance

Conducting tests and inspections of products, services, or processes to evaluate quality or performance.

Time Management
58%
Importance

Managing one's own time and the time of others.

Equipment Maintenance
55%
Importance

Performing routine maintenance on equipment and determining when and what kind of maintenance is needed.

Top 10 Abilities

Arm-Hand Steadiness
75%
Importance

The ability to keep your hand and arm steady while moving your arm or while holding your arm and hand in one position.

Control Precision
70%
Importance

The ability to quickly and repeatedly adjust the controls of a machine or a vehicle to exact positions.

Manual Dexterity
70%
Importance

The ability to quickly move your hand, your hand together with your arm, or your two hands to grasp, manipulate, or assemble objects.

Multilimb Coordination
63%
Importance

The ability to coordinate two or more limbs (for example, two arms, two legs, or one leg and one arm) while sitting, standing, or lying down. It does not involve performing the activities while the whole body is in motion.

Near Vision
63%
Importance

The ability to see details at close range (within a few feet of the observer).

Perceptual Speed
63%
Importance

The ability to quickly and accurately compare similarities and differences among sets of letters, numbers, objects, pictures, or patterns. The things to be compared may be presented at the same time or one after the other. This ability also includes comparing a presented object with a remembered object.

Reaction Time
63%
Importance

The ability to quickly respond (with the hand, finger, or foot) to a signal (sound, light, picture) when it appears.

Category Flexibility
60%
Importance

The ability to generate or use different sets of rules for combining or grouping things in different ways.

Finger Dexterity
60%
Importance

The ability to make precisely coordinated movements of the fingers of one or both hands to grasp, manipulate, or assemble very small objects.

Oral Comprehension
60%
Importance

The ability to listen to and understand information and ideas presented through spoken words and sentences.

Top 10 Work Activities

Performing General Physical Activities
82%
Importance

Performing general physical activities includes doing activities that require considerable use of your arms and legs and moving your whole body, such as climbing, lifting, balancing, walking, stooping, and handling materials.

Controlling Machines and Processes
81%
Importance

Using either control mechanisms or direct physical activity to operate machines or processes (not including computers or vehicles).

Handling and Moving Objects
76%
Importance

Using hands and arms in handling, installing, positioning, and moving materials, and manipulating things.

Communicating with Supervisors, Peers, or Subordinates
74%
Importance

Providing information to supervisors, co-workers, and subordinates by telephone, in written form, e-mail, or in person.

Identifying Objects, Actions, and Events
74%
Importance

Identifying information by categorizing, estimating, recognizing differences or similarities, and detecting changes in circumstances or events.

Monitoring Processes, Materials, or Surroundings
73%
Importance

Monitoring and reviewing information from materials, events, or the environment, to detect or assess problems.

Operating Vehicles, Mechanized Devices, or Equipment
71%
Importance

Running, maneuvering, navigating, or driving vehicles or mechanized equipment, such as forklifts, passenger vehicles, aircraft, or watercraft.

Establishing and Maintaining Interpersonal Relationships
69%
Importance

Developing constructive and cooperative working relationships with others, and maintaining them over time.

Inspecting Equipment, Structures, or Materials
68%
Importance

Inspecting equipment, structures, or materials to identify the cause of errors or other problems or defects.

Repairing and Maintaining Mechanical Equipment
68%
Importance

Servicing, repairing, adjusting, and testing machines, devices, moving parts, and equipment that operate primarily on the basis of mechanical (not electronic) principles.

Detailed Work Activities

  • Place materials into molds.
  • Adjust equipment controls to regulate flow of production materials or products.
  • Monitor instruments to ensure proper production conditions.
  • Adjust temperature controls of ovens or other heating equipment.
  • Clean production equipment.
  • Inspect production equipment.
  • Collect samples of materials or products for testing.
  • Signal others to coordinate work activities.
  • Load materials into production equipment.
  • Mount attachments or tools onto production equipment.
  • Trim excess material from workpieces.
  • Skim impurities from molten metal.
  • Move products, materials, or equipment between work areas.
  • Operate forklifts or other loaders.
  • Assemble mechanical components or machine parts.
  • Adjust equipment controls to regulate coolant flow.
  • Apply parting agents or other solutions to molds.
  • Remove workpieces from molds.
  • Maintain production or processing equipment.
  • Repair templates, patterns, or molds.
  • Engrave designs, text, or other markings onto materials, workpieces, or products.

Education

Interests

Realistic
100%
Importance

Work involves designing, building, or repairing of equipment, materials, or structures, engaging in physical activity, or working outdoors. Realistic occupations are often associated with engineering, mechanics and electronics, construction, woodworking, transportation, machine operation, agriculture, animal services, physical or manual labor, athletics, or protective services.

Conventional
51%
Importance

Work involves following procedures and regulations to organize information or data, typically in a business setting. Conventional occupations are often associated with office work, accounting, mathematics/statistics, information technology, finance, or human resources.

Investigative
35%
Importance

Work involves studying and researching non-living objects, living organisms, disease or other forms of impairment, or human behavior. Investigative occupations are often associated with physical, life, medical, or social sciences, and can be found in the fields of humanities, mathematics/statistics, information technology, or health care service.

Artistic
17%
Importance

Work involves creating original visual artwork, performances, written works, food, or music for a variety of media, or applying artistic principles to the design of various objects and materials. Artistic occupations are often associated with visual arts, applied arts and design, performing arts, music, creative writing, media, or culinary art.

Social
17%
Importance

Work involves helping, teaching, advising, assisting, or providing service to others. Social occupations are often associated with social, health care, personal service, teaching/education, or religious activities.

Enterprising
15%
Importance

Work involves managing, negotiating, marketing, or selling, typically in a business setting, or leading or advising people in political and legal situations. Enterprising occupations are often associated with business initiatives, sales, marketing/advertising, finance, management/administration, professional advising, public speaking, politics, or law.

Work Values

Support
72%
Importance

Occupations that satisfy this work value offer supportive management that stands behind employees. Corresponding needs are Company Policies, Supervision: Human Relations and Supervision: Technical.

Relationships
43%
Importance

Occupations that satisfy this work value allow employees to provide service to others and work with co-workers in a friendly non-competitive environment. Corresponding needs are Co-workers, Moral Values and Social Service.

Independence
39%
Importance

Occupations that satisfy this work value allow employees to work on their own and make decisions. Corresponding needs are Creativity, Responsibility and Autonomy.

Achievement
34%
Importance

Occupations that satisfy this work value are results oriented and allow employees to use their strongest abilities, giving them a feeling of accomplishment. Corresponding needs are Ability Utilization and Achievement.

Working Conditions
34%
Importance

Occupations that satisfy this work value offer job security and good working conditions. Corresponding needs are Activity, Compensation, Independence, Security, Variety and Working Conditions.

Recognition
29%
Importance

Occupations that satisfy this work value offer advancement, potential for leadership, and are often considered prestigious. Corresponding needs are Advancement, Authority, Recognition and Social Status.