Welding, Soldering, and Brazing Machine Setters, Operators, and Tenders

Overview

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Job Zone Two: Some Preparation Needed
Experience

Some previous work-related skill, knowledge, or experience is usually needed. For example, a teller would benefit from experience working directly with the public.

Education

These occupations usually require a high school diploma.

Job Training

Employees in these occupations need anywhere from a few months to one year of working with experienced employees. A recognized apprenticeship program may be associated with these occupations.

Examples

These occupations often involve using your knowledge and skills to help others. Examples include orderlies, counter and rental clerks, customer service representatives, security guards, upholsterers, tellers, and dental laboratory technicians.

Set up, operate, or tend welding, soldering, or brazing machines or robots that weld, braze, solder, or heat treat metal products, components, or assemblies. Includes workers who operate laser cutters or laser-beam machines.

Yearly Salary

High: $58K
Median: $39K
Low: $27K

Demand

Career Demand by State Career Demand by State Legend

Core Tasks

  • Read blueprints, work orders, or production schedules to determine product or job instructions or specifications.
  • Inspect, measure, or test completed metal workpieces to ensure conformance to specifications, using measuring and testing devices.
  • Add chemicals or materials to workpieces or machines to facilitate bonding or to cool workpieces.
  • Correct problems by adjusting controls or by stopping machines and opening holding devices.
  • Record operational information on specified production reports.
  • Set up, operate, or tend welding machines that join or bond components to fabricate metal products or assemblies.
  • Lay out, fit, or connect parts to be bonded, calculating production measurements, as necessary.
  • Select torch tips, alloys, flux, coil, tubing, or wire, according to metal types or thicknesses, data charts, or records.
  • Assemble, align, and clamp workpieces into holding fixtures to bond, heat-treat, or solder fabricated metal components.
  • Mark weld points and positions of components on workpieces, using rules, squares, templates, or scribes.
  • Prepare metal surfaces or workpieces, using hand-operated equipment, such as grinders, cutters, or drills.
  • Set dials and timing controls to regulate electrical current, gas flow pressure, heating or cooling cycles, or shut-off.
  • Turn and press knobs and buttons or enter operating instructions into computers to adjust and start welding machines.
  • Conduct trial runs before welding, soldering, or brazing, and make necessary adjustments to equipment.
  • Give directions to other workers regarding machine set-up and use.
  • Tend auxiliary equipment used in welding processes.
  • Clean, lubricate, maintain, and adjust equipment to maintain efficient operation, using air hoses, cleaning fluids, and hand tools.
  • Remove completed workpieces or parts from machinery, using hand tools.
  • Select, position, align, and bolt jigs, holding fixtures, guides, or stops onto machines, using measuring instruments and hand tools.
  • Compute and record settings for new work, applying knowledge of metal properties, principles of welding, and shop mathematics.
  • Anneal finished workpieces to relieve internal stress.
  • Load or feed workpieces into welding machines to join or bond components.
  • Observe meters, gauges, or machine operations to ensure that soldering or brazing processes meet specifications.
  • Fill hoppers and position spouts to direct flow of flux or manually brush flux onto seams of workpieces.
  • Transfer components, metal products, or assemblies, using moving equipment.
  • Start, monitor, and adjust robotic welding production lines.
  • Devise or build fixtures or jigs used to hold parts in place during welding, brazing, or soldering.
  • Dress electrodes, using tip dressers, files, emery cloths, or dressing wheels.
  • Immerse completed workpieces into water or acid baths to cool and clean components.

Technology Skills

Technology
Example
Hot Technology
Electronic mail software
Microsoft Outlook
Enterprise resource planning ERP software
SAP software
Industrial control software
Tool center point TCP setting software
Office suite software
Microsoft Office software
Operating system software
Microsoft Windows
Presentation software
Microsoft PowerPoint
Spreadsheet software
Microsoft Excel
Word processing software
Microsoft Word

Tools Used

Tool
Example
Computer Equipment and Accessories
Desktop computers
Hand tools
Claw hammers
Heating and ventilation and air circulation
Heating furnaces
Industrial process machinery and equipment and supplies
Brazing robots
Janitorial equipment
Hand scrapers
Material handling machinery and equipment
Hydraulic booms
Measuring and observing and testing instruments
Dial calipers
Metal cutting machinery and accessories
Laser cutters
Personal safety and protection
Safety gloves
Welding and soldering and brazing machinery and accessories and supplies
Arc welding equipment

Top 10 Knowledge Required

Production and Processing
76%
Importance

Knowledge of raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacture and distribution of goods.

Administration and Management
71%
Importance

Knowledge of business and management principles involved in strategic planning, resource allocation, human resources modeling, leadership technique, production methods, and coordination of people and resources.

Design
63%
Importance

Knowledge of design techniques, tools, and principles involved in production of precision technical plans, blueprints, drawings, and models.

Public Safety and Security
59%
Importance

Knowledge of relevant equipment, policies, procedures, and strategies to promote effective local, state, or national security operations for the protection of people, data, property, and institutions.

English Language
57%
Importance

Knowledge of the structure and content of the English language including the meaning and spelling of words, and rules of composition and grammar.

Mechanical
57%
Importance

Knowledge of machines and tools, including their designs, uses, repair, and maintenance.

Customer and Personal Service
54%
Importance

Knowledge of principles and processes for providing customer and personal services. This includes customer needs assessment, meeting quality standards for services, and evaluation of customer satisfaction.

Engineering and Technology
54%
Importance

Knowledge of the practical application of engineering science and technology. This includes applying principles, techniques, procedures, and equipment to the design and production of various goods and services.

Mathematics
52%
Importance

Knowledge of arithmetic, algebra, geometry, calculus, statistics, and their applications.

Education and Training
50%
Importance

Knowledge of principles and methods for curriculum and training design, teaching and instruction for individuals and groups, and the measurement of training effects.

Top 10 Skills

Operations Monitoring
68%
Importance

Watching gauges, dials, or other indicators to make sure a machine is working properly.

Operation and Control
65%
Importance

Controlling operations of equipment or systems.

Active Listening
60%
Importance

Giving full attention to what other people are saying, taking time to understand the points being made, asking questions as appropriate, and not interrupting at inappropriate times.

Complex Problem Solving
60%
Importance

Identifying complex problems and reviewing related information to develop and evaluate options and implement solutions.

Critical Thinking
60%
Importance

Using logic and reasoning to identify the strengths and weaknesses of alternative solutions, conclusions, or approaches to problems.

Monitoring
60%
Importance

Monitoring/Assessing performance of yourself, other individuals, or organizations to make improvements or take corrective action.

Reading Comprehension
60%
Importance

Understanding written sentences and paragraphs in work-related documents.

Speaking
60%
Importance

Talking to others to convey information effectively.

Judgment and Decision Making
55%
Importance

Considering the relative costs and benefits of potential actions to choose the most appropriate one.

Active Learning
53%
Importance

Understanding the implications of new information for both current and future problem-solving and decision-making.

Top 10 Abilities

Near Vision
75%
Importance

The ability to see details at close range (within a few feet of the observer).

Control Precision
73%
Importance

The ability to quickly and repeatedly adjust the controls of a machine or a vehicle to exact positions.

Arm-Hand Steadiness
65%
Importance

The ability to keep your hand and arm steady while moving your arm or while holding your arm and hand in one position.

Manual Dexterity
65%
Importance

The ability to quickly move your hand, your hand together with your arm, or your two hands to grasp, manipulate, or assemble objects.

Visualization
65%
Importance

The ability to imagine how something will look after it is moved around or when its parts are moved or rearranged.

Information Ordering
63%
Importance

The ability to arrange things or actions in a certain order or pattern according to a specific rule or set of rules (e.g., patterns of numbers, letters, words, pictures, mathematical operations).

Multilimb Coordination
63%
Importance

The ability to coordinate two or more limbs (for example, two arms, two legs, or one leg and one arm) while sitting, standing, or lying down. It does not involve performing the activities while the whole body is in motion.

Problem Sensitivity
63%
Importance

The ability to tell when something is wrong or is likely to go wrong. It does not involve solving the problem, only recognizing that there is a problem.

Selective Attention
63%
Importance

The ability to concentrate on a task over a period of time without being distracted.

Category Flexibility
60%
Importance

The ability to generate or use different sets of rules for combining or grouping things in different ways.

Top 10 Work Activities

Controlling Machines and Processes
83%
Importance

Using either control mechanisms or direct physical activity to operate machines or processes (not including computers or vehicles).

Getting Information
82%
Importance

Observing, receiving, and otherwise obtaining information from all relevant sources.

Inspecting Equipment, Structures, or Materials
81%
Importance

Inspecting equipment, structures, or materials to identify the cause of errors or other problems or defects.

Identifying Objects, Actions, and Events
80%
Importance

Identifying information by categorizing, estimating, recognizing differences or similarities, and detecting changes in circumstances or events.

Monitoring Processes, Materials, or Surroundings
79%
Importance

Monitoring and reviewing information from materials, events, or the environment, to detect or assess problems.

Handling and Moving Objects
76%
Importance

Using hands and arms in handling, installing, positioning, and moving materials, and manipulating things.

Operating Vehicles, Mechanized Devices, or Equipment
74%
Importance

Running, maneuvering, navigating, or driving vehicles or mechanized equipment, such as forklifts, passenger vehicles, aircraft, or watercraft.

Communicating with Supervisors, Peers, or Subordinates
73%
Importance

Providing information to supervisors, co-workers, and subordinates by telephone, in written form, e-mail, or in person.

Making Decisions and Solving Problems
73%
Importance

Analyzing information and evaluating results to choose the best solution and solve problems.

Repairing and Maintaining Mechanical Equipment
72%
Importance

Servicing, repairing, adjusting, and testing machines, devices, moving parts, and equipment that operate primarily on the basis of mechanical (not electronic) principles.

Detailed Work Activities

  • Read work orders or other instructions to determine product specifications or materials requirements.
  • Review blueprints or other instructions to determine operational methods or sequences.
  • Measure dimensions of completed products or workpieces to verify conformance to specifications.
  • Record operational or production data.
  • Operate welding equipment.
  • Select production equipment according to product specifications.
  • Assemble metal or plastic parts or products.
  • Lay out parts to prepare for assembly.
  • Reshape metal workpieces to established specifications.
  • Operate grinding equipment.
  • Operate cutting equipment.
  • Draw guide lines or markings on materials or workpieces using patterns or other references.
  • Adjust equipment controls to regulate gas flow.
  • Adjust flow of electricity to tools or production equipment.
  • Enter commands, instructions, or specifications into equipment.
  • Align parts or workpieces to ensure proper assembly.
  • Conduct test runs of production equipment.
  • Direct operational or production activities.
  • Clean production equipment.
  • Maintain production or processing equipment.
  • Lubricate production equipment.
  • Mount attachments or tools onto production equipment.
  • Remove products or workpieces from production equipment.
  • Monitor equipment operation to ensure proper functioning.
  • Move products, materials, or equipment between work areas.
  • Design tools, fixtures, or other devices for production equipment.
  • Assemble machine tools, parts, or fixtures.
  • Apply solutions to production equipment.
  • Apply lubricants or coolants to workpieces.
  • Calculate specific material, equipment, or labor requirements for production.
  • Heat material or workpieces to prepare for or complete production.
  • Load materials into production equipment.
  • Feed materials or products into or through equipment.
  • Solder parts or workpieces.
  • Immerse objects or workpieces in cleaning or coating solutions.

Education

Interests

Realistic
100%
Importance

Work involves designing, building, or repairing of equipment, materials, or structures, engaging in physical activity, or working outdoors. Realistic occupations are often associated with engineering, mechanics and electronics, construction, woodworking, transportation, machine operation, agriculture, animal services, physical or manual labor, athletics, or protective services.

Conventional
56%
Importance

Work involves following procedures and regulations to organize information or data, typically in a business setting. Conventional occupations are often associated with office work, accounting, mathematics/statistics, information technology, finance, or human resources.

Investigative
31%
Importance

Work involves studying and researching non-living objects, living organisms, disease or other forms of impairment, or human behavior. Investigative occupations are often associated with physical, life, medical, or social sciences, and can be found in the fields of humanities, mathematics/statistics, information technology, or health care service.

Enterprising
20%
Importance

Work involves managing, negotiating, marketing, or selling, typically in a business setting, or leading or advising people in political and legal situations. Enterprising occupations are often associated with business initiatives, sales, marketing/advertising, finance, management/administration, professional advising, public speaking, politics, or law.

Artistic
18%
Importance

Work involves creating original visual artwork, performances, written works, food, or music for a variety of media, or applying artistic principles to the design of various objects and materials. Artistic occupations are often associated with visual arts, applied arts and design, performing arts, music, creative writing, media, or culinary art.

Social
17%
Importance

Work involves helping, teaching, advising, assisting, or providing service to others. Social occupations are often associated with social, health care, personal service, teaching/education, or religious activities.

Work Values

Support
81%
Importance

Occupations that satisfy this work value offer supportive management that stands behind employees. Corresponding needs are Company Policies, Supervision: Human Relations and Supervision: Technical.

Relationships
62%
Importance

Occupations that satisfy this work value allow employees to provide service to others and work with co-workers in a friendly non-competitive environment. Corresponding needs are Co-workers, Moral Values and Social Service.

Independence
53%
Importance

Occupations that satisfy this work value allow employees to work on their own and make decisions. Corresponding needs are Creativity, Responsibility and Autonomy.

Working Conditions
41%
Importance

Occupations that satisfy this work value offer job security and good working conditions. Corresponding needs are Activity, Compensation, Independence, Security, Variety and Working Conditions.

Achievement
34%
Importance

Occupations that satisfy this work value are results oriented and allow employees to use their strongest abilities, giving them a feeling of accomplishment. Corresponding needs are Ability Utilization and Achievement.

Recognition
29%
Importance

Occupations that satisfy this work value offer advancement, potential for leadership, and are often considered prestigious. Corresponding needs are Advancement, Authority, Recognition and Social Status.