Extruding and Forming Machine Setters, Operators, and Tenders, Synthetic and Glass Fibers

Overview

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Job Zone Two: Some Preparation Needed
Experience

Some previous work-related skill, knowledge, or experience is usually needed. For example, a teller would benefit from experience working directly with the public.

Education

These occupations usually require a high school diploma.

Job Training

Employees in these occupations need anywhere from a few months to one year of working with experienced employees. A recognized apprenticeship program may be associated with these occupations.

Examples

These occupations often involve using your knowledge and skills to help others. Examples include orderlies, counter and rental clerks, customer service representatives, security guards, upholsterers, tellers, and dental laboratory technicians.

Set up, operate, or tend machines that extrude and form continuous filaments from synthetic materials, such as liquid polymer, rayon, and fiberglass.

Yearly Salary

High: $57K
Median: $37K
Low: $26K

Demand

Career Demand by State Career Demand by State Legend

Core Tasks

  • Press buttons to stop machines when processes are complete or when malfunctions are detected.
  • Set up, operate, or tend machines that extrude and form filaments from synthetic materials such as rayon, fiberglass, or liquid polymers.
  • Notify other workers of defects, and direct them to adjust extruding and forming machines.
  • Observe flow of finish across finish rollers, and turn valves to adjust flow to specifications.
  • Observe machine operations, control boards, and gauges to detect malfunctions such as clogged bushings and defective binder applicators.
  • Load materials into extruding and forming machines, using hand tools, and adjust feed mechanisms to set feed rates.
  • Remove polymer deposits from spinnerettes and equipment, using silicone spray, brass chisels, and bronze-wool pads.
  • Move controls to activate and adjust extruding and forming machines.
  • Press metering-pump buttons and turn valves to stop flow of polymers.
  • Record operational data on tags, and attach tags to machines.
  • Start metering pumps and observe operation of machines and equipment to ensure continuous flow of filaments extruded through spinnerettes and to detect processing defects.
  • Record details of machine malfunctions.
  • Remove excess, entangled, or completed filaments from machines, using hand tools.
  • Wipe finish rollers with cloths and wash finish trays with water when necessary.
  • Clean and maintain extruding and forming machines, using hand tools.
  • Lower pans inside cabinets to catch molten filaments until flow of polymer through packs has stopped.
  • Open cabinet doors to cut multifilament threadlines away from guides, using scissors.

Technology Skills

Technology
Example
Hot Technology
Data base management system software
Apache Hadoop YARN
Data base user interface and query software
Operational databases
Electronic mail software
Microsoft Outlook
Enterprise resource planning ERP software
SAP software
Industrial control software
Statistical process control SPC software
Office suite software
Microsoft Office software
Spreadsheet software
Microsoft Excel
Word processing software
Microsoft Word

Tools Used

Tool
Example
Computer Equipment and Accessories
Personal computers
Construction and maintenance support equipment
Stepladders
Containers and storage
Material hoppers
Hand tools
Adjustable open end wrenches
Heating and ventilation and air circulation
Industrial ovens
Industrial process machinery and equipment and supplies
Synthetic material extruders
Janitorial equipment
Cleaning scrapers
Material handling machinery and equipment
Gravimetric feeders
Measuring and observing and testing instruments
Die gauges
Metal forming machinery and accessories
Wire drawing machines
Mixers and their parts and accessories
Color blenders
Office machines and their supplies and accessories
Label makers
Textile and fabric machinery and accessories
Yarn splicers
Welding and soldering and brazing machinery and accessories and supplies
Gas torches

Top 10 Knowledge Required

Production and Processing
74%
Importance

Knowledge of raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacture and distribution of goods.

English Language
65%
Importance

Knowledge of the structure and content of the English language including the meaning and spelling of words, and rules of composition and grammar.

Education and Training
63%
Importance

Knowledge of principles and methods for curriculum and training design, teaching and instruction for individuals and groups, and the measurement of training effects.

Mathematics
63%
Importance

Knowledge of arithmetic, algebra, geometry, calculus, statistics, and their applications.

Mechanical
62%
Importance

Knowledge of machines and tools, including their designs, uses, repair, and maintenance.

Customer and Personal Service
57%
Importance

Knowledge of principles and processes for providing customer and personal services. This includes customer needs assessment, meeting quality standards for services, and evaluation of customer satisfaction.

Administration and Management
56%
Importance

Knowledge of business and management principles involved in strategic planning, resource allocation, human resources modeling, leadership technique, production methods, and coordination of people and resources.

Public Safety and Security
54%
Importance

Knowledge of relevant equipment, policies, procedures, and strategies to promote effective local, state, or national security operations for the protection of people, data, property, and institutions.

Computers and Electronics
53%
Importance

Knowledge of circuit boards, processors, chips, electronic equipment, and computer hardware and software, including applications and programming.

Engineering and Technology
49%
Importance

Knowledge of the practical application of engineering science and technology. This includes applying principles, techniques, procedures, and equipment to the design and production of various goods and services.

Top 10 Skills

Operations Monitoring
80%
Importance

Watching gauges, dials, or other indicators to make sure a machine is working properly.

Operation and Control
75%
Importance

Controlling operations of equipment or systems.

Monitoring
70%
Importance

Monitoring/Assessing performance of yourself, other individuals, or organizations to make improvements or take corrective action.

Active Listening
60%
Importance

Giving full attention to what other people are saying, taking time to understand the points being made, asking questions as appropriate, and not interrupting at inappropriate times.

Complex Problem Solving
60%
Importance

Identifying complex problems and reviewing related information to develop and evaluate options and implement solutions.

Coordination
60%
Importance

Adjusting actions in relation to others' actions.

Judgment and Decision Making
60%
Importance

Considering the relative costs and benefits of potential actions to choose the most appropriate one.

Quality Control Analysis
60%
Importance

Conducting tests and inspections of products, services, or processes to evaluate quality or performance.

Speaking
60%
Importance

Talking to others to convey information effectively.

Time Management
60%
Importance

Managing one's own time and the time of others.

Top 10 Abilities

Control Precision
75%
Importance

The ability to quickly and repeatedly adjust the controls of a machine or a vehicle to exact positions.

Problem Sensitivity
75%
Importance

The ability to tell when something is wrong or is likely to go wrong. It does not involve solving the problem, only recognizing that there is a problem.

Near Vision
70%
Importance

The ability to see details at close range (within a few feet of the observer).

Arm-Hand Steadiness
68%
Importance

The ability to keep your hand and arm steady while moving your arm or while holding your arm and hand in one position.

Finger Dexterity
68%
Importance

The ability to make precisely coordinated movements of the fingers of one or both hands to grasp, manipulate, or assemble very small objects.

Oral Comprehension
68%
Importance

The ability to listen to and understand information and ideas presented through spoken words and sentences.

Manual Dexterity
65%
Importance

The ability to quickly move your hand, your hand together with your arm, or your two hands to grasp, manipulate, or assemble objects.

Multilimb Coordination
65%
Importance

The ability to coordinate two or more limbs (for example, two arms, two legs, or one leg and one arm) while sitting, standing, or lying down. It does not involve performing the activities while the whole body is in motion.

Reaction Time
65%
Importance

The ability to quickly respond (with the hand, finger, or foot) to a signal (sound, light, picture) when it appears.

Deductive Reasoning
63%
Importance

The ability to apply general rules to specific problems to produce answers that make sense.

Top 10 Work Activities

Getting Information
89%
Importance

Observing, receiving, and otherwise obtaining information from all relevant sources.

Monitoring Processes, Materials, or Surroundings
89%
Importance

Monitoring and reviewing information from materials, events, or the environment, to detect or assess problems.

Controlling Machines and Processes
88%
Importance

Using either control mechanisms or direct physical activity to operate machines or processes (not including computers or vehicles).

Identifying Objects, Actions, and Events
84%
Importance

Identifying information by categorizing, estimating, recognizing differences or similarities, and detecting changes in circumstances or events.

Inspecting Equipment, Structures, or Materials
84%
Importance

Inspecting equipment, structures, or materials to identify the cause of errors or other problems or defects.

Operating Vehicles, Mechanized Devices, or Equipment
82%
Importance

Running, maneuvering, navigating, or driving vehicles or mechanized equipment, such as forklifts, passenger vehicles, aircraft, or watercraft.

Handling and Moving Objects
78%
Importance

Using hands and arms in handling, installing, positioning, and moving materials, and manipulating things.

Making Decisions and Solving Problems
78%
Importance

Analyzing information and evaluating results to choose the best solution and solve problems.

Judging the Qualities of Objects, Services, or People
77%
Importance

Assessing the value, importance, or quality of things or people.

Communicating with Supervisors, Peers, or Subordinates
76%
Importance

Providing information to supervisors, co-workers, and subordinates by telephone, in written form, e-mail, or in person.

Detailed Work Activities

  • Operate metal or plastic forming equipment.
  • Notify others of equipment repair or maintenance needs.
  • Signal others to coordinate work activities.
  • Monitor equipment operation to ensure proper functioning.
  • Load materials into production equipment.
  • Adjust equipment controls to regulate flow of production materials or products.
  • Record operational or production data.
  • Clean production equipment.
  • Maintain production or processing equipment.
  • Mark products, workpieces, or equipment with identifying information.
  • Watch operating equipment to detect malfunctions.
  • Operate pumping systems or equipment.
  • Position containers to receive materials or workpieces.
  • Cut industrial materials in preparation for fabrication or processing.

Education

Interests

Realistic
93%
Importance

Work involves designing, building, or repairing of equipment, materials, or structures, engaging in physical activity, or working outdoors. Realistic occupations are often associated with engineering, mechanics and electronics, construction, woodworking, transportation, machine operation, agriculture, animal services, physical or manual labor, athletics, or protective services.

Conventional
58%
Importance

Work involves following procedures and regulations to organize information or data, typically in a business setting. Conventional occupations are often associated with office work, accounting, mathematics/statistics, information technology, finance, or human resources.

Investigative
32%
Importance

Work involves studying and researching non-living objects, living organisms, disease or other forms of impairment, or human behavior. Investigative occupations are often associated with physical, life, medical, or social sciences, and can be found in the fields of humanities, mathematics/statistics, information technology, or health care service.

Enterprising
21%
Importance

Work involves managing, negotiating, marketing, or selling, typically in a business setting, or leading or advising people in political and legal situations. Enterprising occupations are often associated with business initiatives, sales, marketing/advertising, finance, management/administration, professional advising, public speaking, politics, or law.

Artistic
19%
Importance

Work involves creating original visual artwork, performances, written works, food, or music for a variety of media, or applying artistic principles to the design of various objects and materials. Artistic occupations are often associated with visual arts, applied arts and design, performing arts, music, creative writing, media, or culinary art.

Social
18%
Importance

Work involves helping, teaching, advising, assisting, or providing service to others. Social occupations are often associated with social, health care, personal service, teaching/education, or religious activities.

Work Values

Support
86%
Importance

Occupations that satisfy this work value offer supportive management that stands behind employees. Corresponding needs are Company Policies, Supervision: Human Relations and Supervision: Technical.

Relationships
58%
Importance

Occupations that satisfy this work value allow employees to provide service to others and work with co-workers in a friendly non-competitive environment. Corresponding needs are Co-workers, Moral Values and Social Service.

Independence
39%
Importance

Occupations that satisfy this work value allow employees to work on their own and make decisions. Corresponding needs are Creativity, Responsibility and Autonomy.

Working Conditions
31%
Importance

Occupations that satisfy this work value offer job security and good working conditions. Corresponding needs are Activity, Compensation, Independence, Security, Variety and Working Conditions.

Achievement
29%
Importance

Occupations that satisfy this work value are results oriented and allow employees to use their strongest abilities, giving them a feeling of accomplishment. Corresponding needs are Ability Utilization and Achievement.

Recognition
29%
Importance

Occupations that satisfy this work value offer advancement, potential for leadership, and are often considered prestigious. Corresponding needs are Advancement, Authority, Recognition and Social Status.