Aircraft Structure, Surfaces, Rigging, and Systems Assemblers

Overview

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Job Zone Two: Some Preparation Needed
Experience

Some previous work-related skill, knowledge, or experience is usually needed. For example, a teller would benefit from experience working directly with the public.

Education

These occupations usually require a high school diploma.

Job Training

Employees in these occupations need anywhere from a few months to one year of working with experienced employees. A recognized apprenticeship program may be associated with these occupations.

Examples

These occupations often involve using your knowledge and skills to help others. Examples include orderlies, counter and rental clerks, customer service representatives, security guards, upholsterers, tellers, and dental laboratory technicians.

Assemble, fit, fasten, and install parts of airplanes, space vehicles, or missiles, such as tails, wings, fuselage, bulkheads, stabilizers, landing gear, rigging and control equipment, or heating and ventilating systems.

Yearly Salary

High: $83K
Median: $53K
Low: $33K

Demand

Career Demand by State Career Demand by State Legend

Core Tasks

  • Assemble parts, fittings, or subassemblies on aircraft, using layout tools, hand tools, power tools, or fasteners, such as bolts, screws, rivets, or clamps.
  • Attach brackets, hinges, or clips to secure or support components or subassemblies, using bolts, screws, rivets, chemical bonding, or welding.
  • Join structural assemblies, such as wings, tails, or fuselage.
  • Read blueprints, illustrations, or specifications to determine layouts, sequences of operations, or identities or relationships of parts.
  • Set, align, adjust, or synchronize aircraft armament or rigging or control system components to established tolerances or requirements, using sighting devices and hand tools.
  • Adjust, repair, rework, or replace parts or assemblies to ensure proper operation.
  • Cut, trim, file, bend, or smooth parts to ensure proper fit and clearance.
  • Inspect or test installed units, parts, systems, or assemblies for fit, alignment, performance, defects, or compliance with standards, using measuring instruments or test equipment.
  • Position and align subassemblies in jigs or fixtures, using measuring instruments and following blueprint lines and index points.
  • Fabricate parts needed for assembly or installation, using shop machinery or equipment.
  • Layout and mark reference points and locations for installation of parts or components, using jigs, templates, or measuring and marking instruments.
  • Align, fit, assemble, connect, or install system components, using jigs, fixtures, measuring instruments, hand tools, or power tools.
  • Assemble prototypes or integrated-technology demonstrators of new or emerging environmental technologies for aircraft.
  • Manually install structural assemblies or signal crane operators to position assemblies for joining.
  • Assemble prefabricated parts to form subassemblies.
  • Clean, oil, or coat system components, as necessary, before assembly or attachment.
  • Set up or operate machines or systems to crimp, cut, bend, form, swage, flare, bead, burr, or straighten tubing, according to specifications.
  • Place and connect control cables to electronically controlled units, using hand tools, ring locks, cotter keys, threaded connectors, turnbuckles, or related devices.
  • Clean aircraft structures, parts, or components, using aqueous, semi-aqueous, aliphatic hydrocarbon, or organic solvent cleaning products or techniques to reduce carbon or other harmful emissions.
  • Install accessories in swaging machines, using hand tools.
  • Install mechanical linkages and actuators, using tensiometers to verify tension of cables.
  • Mark identifying information on tubing or cable assemblies, using etching devices, labels, rubber stamps, or other methods.
  • Verify dimensions of cable assemblies or positions of fittings, using measuring instruments.
  • Weld tubing and fittings or solder cable ends, using tack welders, induction brazing chambers, or other equipment.
  • Fit and fasten sheet metal coverings to surface areas or other sections of aircraft prior to welding or riveting.
  • Capture or segregate waste material, such as aluminum swarf, machine cutting fluid, or solvents, for recycling or environmentally responsible disposal.
  • Cut cables and tubing, using master templates, measuring instruments, and cable cutters or saws.

Technology Skills

Technology
Example
Hot Technology
Computer aided design CAD software
Computer aided design CAD software
Electronic mail software
Microsoft Outlook
Enterprise resource planning ERP software
SAP software
Industrial control software
Electrical power management system software
Office suite software
Microsoft Office software
Spreadsheet software
Microsoft Excel
Word processing software
Microsoft Word

Tools Used

Tool
Example
Computer Equipment and Accessories
Desktop computers
Hand tools
Bearing installation tools
Industrial process machinery and equipment and supplies
First assembly jigs
Material handling machinery and equipment
Overhead cranes
Measuring and observing and testing instruments
Micrometers
Metal cutting machinery and accessories
Precision tapered reamers
Metal forming machinery and accessories
Tube crimping tools
Office and desk accessories
Drafting templates
Personal safety and protection
Safety glasses
Pneumatic machinery and equipment
Pneumatic drills
Raw materials processing machinery
Milling machines
Welding and soldering and brazing machinery and accessories and supplies
Arc welding equipment

Top 10 Knowledge Required

Education and Training
70%
Importance

Knowledge of principles and methods for curriculum and training design, teaching and instruction for individuals and groups, and the measurement of training effects.

Mathematics
70%
Importance

Knowledge of arithmetic, algebra, geometry, calculus, statistics, and their applications.

English Language
69%
Importance

Knowledge of the structure and content of the English language including the meaning and spelling of words, and rules of composition and grammar.

Mechanical
69%
Importance

Knowledge of machines and tools, including their designs, uses, repair, and maintenance.

Design
68%
Importance

Knowledge of design techniques, tools, and principles involved in production of precision technical plans, blueprints, drawings, and models.

Production and Processing
68%
Importance

Knowledge of raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacture and distribution of goods.

Computers and Electronics
63%
Importance

Knowledge of circuit boards, processors, chips, electronic equipment, and computer hardware and software, including applications and programming.

Engineering and Technology
60%
Importance

Knowledge of the practical application of engineering science and technology. This includes applying principles, techniques, procedures, and equipment to the design and production of various goods and services.

Public Safety and Security
60%
Importance

Knowledge of relevant equipment, policies, procedures, and strategies to promote effective local, state, or national security operations for the protection of people, data, property, and institutions.

Administration and Management
57%
Importance

Knowledge of business and management principles involved in strategic planning, resource allocation, human resources modeling, leadership technique, production methods, and coordination of people and resources.

Top 10 Skills

Quality Control Analysis
68%
Importance

Conducting tests and inspections of products, services, or processes to evaluate quality or performance.

Active Listening
63%
Importance

Giving full attention to what other people are saying, taking time to understand the points being made, asking questions as appropriate, and not interrupting at inappropriate times.

Critical Thinking
63%
Importance

Using logic and reasoning to identify the strengths and weaknesses of alternative solutions, conclusions, or approaches to problems.

Monitoring
63%
Importance

Monitoring/Assessing performance of yourself, other individuals, or organizations to make improvements or take corrective action.

Complex Problem Solving
60%
Importance

Identifying complex problems and reviewing related information to develop and evaluate options and implement solutions.

Equipment Maintenance
60%
Importance

Performing routine maintenance on equipment and determining when and what kind of maintenance is needed.

Judgment and Decision Making
60%
Importance

Considering the relative costs and benefits of potential actions to choose the most appropriate one.

Reading Comprehension
60%
Importance

Understanding written sentences and paragraphs in work-related documents.

Speaking
60%
Importance

Talking to others to convey information effectively.

Time Management
60%
Importance

Managing one's own time and the time of others.

Top 10 Abilities

Problem Sensitivity
75%
Importance

The ability to tell when something is wrong or is likely to go wrong. It does not involve solving the problem, only recognizing that there is a problem.

Near Vision
73%
Importance

The ability to see details at close range (within a few feet of the observer).

Finger Dexterity
70%
Importance

The ability to make precisely coordinated movements of the fingers of one or both hands to grasp, manipulate, or assemble very small objects.

Information Ordering
68%
Importance

The ability to arrange things or actions in a certain order or pattern according to a specific rule or set of rules (e.g., patterns of numbers, letters, words, pictures, mathematical operations).

Manual Dexterity
68%
Importance

The ability to quickly move your hand, your hand together with your arm, or your two hands to grasp, manipulate, or assemble objects.

Visualization
68%
Importance

The ability to imagine how something will look after it is moved around or when its parts are moved or rearranged.

Arm-Hand Steadiness
63%
Importance

The ability to keep your hand and arm steady while moving your arm or while holding your arm and hand in one position.

Control Precision
63%
Importance

The ability to quickly and repeatedly adjust the controls of a machine or a vehicle to exact positions.

Deductive Reasoning
63%
Importance

The ability to apply general rules to specific problems to produce answers that make sense.

Extent Flexibility
63%
Importance

The ability to bend, stretch, twist, or reach with your body, arms, and/or legs.

Top 10 Work Activities

Controlling Machines and Processes
84%
Importance

Using either control mechanisms or direct physical activity to operate machines or processes (not including computers or vehicles).

Monitoring Processes, Materials, or Surroundings
80%
Importance

Monitoring and reviewing information from materials, events, or the environment, to detect or assess problems.

Getting Information
79%
Importance

Observing, receiving, and otherwise obtaining information from all relevant sources.

Inspecting Equipment, Structures, or Materials
78%
Importance

Inspecting equipment, structures, or materials to identify the cause of errors or other problems or defects.

Documenting/Recording Information
77%
Importance

Entering, transcribing, recording, storing, or maintaining information in written or electronic/magnetic form.

Handling and Moving Objects
76%
Importance

Using hands and arms in handling, installing, positioning, and moving materials, and manipulating things.

Updating and Using Relevant Knowledge
76%
Importance

Keeping up-to-date technically and applying new knowledge to your job.

Communicating with Supervisors, Peers, or Subordinates
75%
Importance

Providing information to supervisors, co-workers, and subordinates by telephone, in written form, e-mail, or in person.

Organizing, Planning, and Prioritizing Work
75%
Importance

Developing specific goals and plans to prioritize, organize, and accomplish your work.

Thinking Creatively
75%
Importance

Developing, designing, or creating new applications, ideas, relationships, systems, or products, including artistic contributions.

Detailed Work Activities

  • Assemble metal or plastic parts or products.
  • Review blueprints or other instructions to determine operational methods or sequences.
  • Assemble metal structures.
  • Inspect installed components or assemblies.
  • Repair parts or assemblies.
  • Replace worn equipment components.
  • Reshape metal workpieces to established specifications.
  • Trim excess material from workpieces.
  • Cut industrial materials in preparation for fabrication or processing.
  • Operate metal or plastic forming equipment.
  • Draw guide lines or markings on materials or workpieces using patterns or other references.
  • Clean workpieces or finished products.
  • Apply lubricants or coolants to workpieces.
  • Adjust vehicle components according to specifications.
  • Align parts or workpieces to ensure proper assembly.
  • Signal others to coordinate work activities.
  • Assemble electrical or electronic equipment.
  • Install mechanical components in production equipment.
  • Operate cutting equipment.
  • Connect supply lines to production equipment or tools.
  • Assemble electromechanical or hydraulic systems.
  • Mount attachments or tools onto production equipment.
  • Mark products, workpieces, or equipment with identifying information.
  • Measure dimensions of completed products or workpieces to verify conformance to specifications.
  • Solder parts or workpieces.
  • Operate welding equipment.
  • Sort recyclable materials.

Education

Interests

Realistic
100%
Importance

Work involves designing, building, or repairing of equipment, materials, or structures, engaging in physical activity, or working outdoors. Realistic occupations are often associated with engineering, mechanics and electronics, construction, woodworking, transportation, machine operation, agriculture, animal services, physical or manual labor, athletics, or protective services.

Conventional
54%
Importance

Work involves following procedures and regulations to organize information or data, typically in a business setting. Conventional occupations are often associated with office work, accounting, mathematics/statistics, information technology, finance, or human resources.

Investigative
38%
Importance

Work involves studying and researching non-living objects, living organisms, disease or other forms of impairment, or human behavior. Investigative occupations are often associated with physical, life, medical, or social sciences, and can be found in the fields of humanities, mathematics/statistics, information technology, or health care service.

Artistic
25%
Importance

Work involves creating original visual artwork, performances, written works, food, or music for a variety of media, or applying artistic principles to the design of various objects and materials. Artistic occupations are often associated with visual arts, applied arts and design, performing arts, music, creative writing, media, or culinary art.

Enterprising
20%
Importance

Work involves managing, negotiating, marketing, or selling, typically in a business setting, or leading or advising people in political and legal situations. Enterprising occupations are often associated with business initiatives, sales, marketing/advertising, finance, management/administration, professional advising, public speaking, politics, or law.

Social
15%
Importance

Work involves helping, teaching, advising, assisting, or providing service to others. Social occupations are often associated with social, health care, personal service, teaching/education, or religious activities.

Work Values

Support
96%
Importance

Occupations that satisfy this work value offer supportive management that stands behind employees. Corresponding needs are Company Policies, Supervision: Human Relations and Supervision: Technical.

Relationships
62%
Importance

Occupations that satisfy this work value allow employees to provide service to others and work with co-workers in a friendly non-competitive environment. Corresponding needs are Co-workers, Moral Values and Social Service.

Working Conditions
55%
Importance

Occupations that satisfy this work value offer job security and good working conditions. Corresponding needs are Activity, Compensation, Independence, Security, Variety and Working Conditions.

Achievement
48%
Importance

Occupations that satisfy this work value are results oriented and allow employees to use their strongest abilities, giving them a feeling of accomplishment. Corresponding needs are Ability Utilization and Achievement.

Independence
48%
Importance

Occupations that satisfy this work value allow employees to work on their own and make decisions. Corresponding needs are Creativity, Responsibility and Autonomy.

Recognition
43%
Importance

Occupations that satisfy this work value offer advancement, potential for leadership, and are often considered prestigious. Corresponding needs are Advancement, Authority, Recognition and Social Status.