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Chemical Equipment Operators and Tenders

Chemical Equipment Operators and Tenders

Overview
Job Zone Two: Some Preparation Needed
Experience

Some previous work-related skill, knowledge, or experience is usually needed. For example, a teller would benefit from experience working directly with the public.

Education

These occupations usually require a high school diploma.

Job Training

Employees in these occupations need anywhere from a few months to one year of working with experienced employees. A recognized apprenticeship program may be associated with these occupations.

Examples

These occupations often involve using your knowledge and skills to help others. Examples include orderlies, counter and rental clerks, customer service representatives, security guards, upholsterers, and tellers.

Operate or tend equipment to control chemical changes or reactions in the processing of industrial or consumer products. Equipment used includes devulcanizers, steam-jacketed kettles, and reactor vessels.

Salary Salary

Salary at 10th Percentile: $30K
Salary at 25th Percentile: $38K
Median Salary: $50K
Salary at 75th Percentile: $66K
Salary at 90th Percentile: $81K

Demand
Career Demand by State Career Demand by State Legend
Core Tasks

Observe safety precautions to prevent fires or explosions.

Record operational data, such as temperatures, pressures, ingredients used, processing times, or test results.

Control or operate equipment in which chemical changes or reactions take place during the processing of industrial or consumer products.

Draw samples of products at specified stages so that analyses can be performed.

Patrol work areas to detect leaks or equipment malfunctions or to monitor operating conditions.

Adjust controls to regulate temperature, pressure, feed, or flow of liquids or gases and times of prescribed reactions, according to knowledge of equipment and processes.

Monitor gauges, recording instruments, flowmeters, or products to ensure that specified conditions are maintained.

Inspect equipment or units to detect leaks or malfunctions, shutting equipment down, if necessary.

Open valves or start pumps, agitators, reactors, blowers, or automatic feed of materials.

Test product samples for specific gravity, chemical characteristics, pH levels, concentrations, or viscosities, or send them to laboratories for testing.

Implement appropriate industrial emergency response procedures.

Measure, weigh, and mix chemical ingredients, according to specifications.

Read plant specifications to determine products, ingredients, or prescribed modifications of plant procedures.

Dump or scoop prescribed solid, granular, or powdered materials into equipment.

Notify maintenance engineers of equipment malfunctions.

Add treating or neutralizing agents to products, and pump products through filters or centrifuges to remove impurities or to precipitate products.

Estimate materials required for production and manufacturing of products.

Observe and compare colors and consistencies of products to instrument readings and to laboratory and standard test results.

Direct activities of workers assisting in control or verification of processes or in unloading of materials.

Drain equipment, and pump water or other solutions through to flush and clean tanks or equipment.

Flush or clean equipment, using steam hoses or mechanical reamers.

Make minor repairs, lubricate, and maintain equipment, using hand tools.

Inventory supplies received and consumed.

Technology Skills
Technology
Example
Hot Technology
Electronic mail software
IBM Notes
Enterprise resource planning ERP software
SAP
Office suite software
Microsoft Office
Spreadsheet software
Microsoft Excel
Word processing software
Microsoft Word
Tools Used
Tool
Example
Communications Devices and Accessories
Two way radios
Construction and maintenance support equipment
Ladders
Containers and storage
Neutralizer tanks
Electrical equipment and components and supplies
Reactors
Fire protection
Fire blankets
Fluid and gas distribution
Steam hoses
Hand tools
Screwdrivers
Heating and ventilation and air circulation
Axial flow fans
Hydraulic machinery and equipment
Hydraulic accumulators
Industrial filtering and purification
Industrial filters
Industrial process machinery and equipment and supplies
Chemical reactors
Industrial pumps and compressors
Vacuum pumps
Laboratory and scientific equipment
Liquid-liquid separators
Mass transfer equipment
Pneumatic conveying dryers
Material handling machinery and equipment
Chain conveyors
Measuring and observing and testing instruments
Thermocouple temperature probes
Metal cutting machinery and accessories
Mechanical reamers
Personal safety and protection
Respirators
Petroleum processing machinery
Gas expanders
Power sources
Steam turbines
Transportation components and systems
Catalytic converters
Water and wastewater treatment supply and disposal
Water clarifiers
Top 10 Knowledge Required
Production and Processing
91%
Importance

Knowledge of raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacture and distribution of goods.

Chemistry
88%
Importance

Knowledge of the chemical composition, structure, and properties of substances and of the chemical processes and transformations that they undergo. This includes uses of chemicals and their interactions, danger signs, production techniques, and disposal methods.

Mechanical
82%
Importance

Knowledge of machines and tools, including their designs, uses, repair, and maintenance.

Computers and Electronics
74%
Importance

Knowledge of circuit boards, processors, chips, electronic equipment, and computer hardware and software, including applications and programming.

English Language
74%
Importance

Knowledge of the structure and content of the English language including the meaning and spelling of words, rules of composition, and grammar.

Mathematics
70%
Importance

Knowledge of arithmetic, algebra, geometry, calculus, statistics, and their applications.

Public Safety and Security
70%
Importance

Knowledge of relevant equipment, policies, procedures, and strategies to promote effective local, state, or national security operations for the protection of people, data, property, and institutions.

Law and Government
67%
Importance

Knowledge of laws, legal codes, court procedures, precedents, government regulations, executive orders, agency rules, and the democratic political process.

Administration and Management
65%
Importance

Knowledge of business and management principles involved in strategic planning, resource allocation, human resources modeling, leadership technique, production methods, and coordination of people and resources.

Clerical
65%
Importance

Knowledge of administrative and clerical procedures and systems such as word processing, managing files and records, stenography and transcription, designing forms, and other office procedures and terminology.

Top 10 Skills
Operation and Control
78%
Importance

Controlling operations of equipment or systems.

Operations Monitoring
78%
Importance

Watching gauges, dials, or other indicators to make sure a machine is working properly.

Monitoring
75%
Importance

Monitoring/Assessing performance of yourself, other individuals, or organizations to make improvements or take corrective action.

Active Listening
68%
Importance

Giving full attention to what other people are saying, taking time to understand the points being made, asking questions as appropriate, and not interrupting at inappropriate times.

Critical Thinking
68%
Importance

Using logic and reasoning to identify the strengths and weaknesses of alternative solutions, conclusions or approaches to problems.

Judgment and Decision Making
68%
Importance

Considering the relative costs and benefits of potential actions to choose the most appropriate one.

Reading Comprehension
68%
Importance

Understanding written sentences and paragraphs in work related documents.

Complex Problem Solving
63%
Importance

Identifying complex problems and reviewing related information to develop and evaluate options and implement solutions.

Speaking
63%
Importance

Talking to others to convey information effectively.

Active Learning
60%
Importance

Understanding the implications of new information for both current and future problem-solving and decision-making.

Top 10 Abilities
Control Precision
75%
Importance

The ability to quickly and repeatedly adjust the controls of a machine or a vehicle to exact positions.

Near Vision
75%
Importance

The ability to see details at close range (within a few feet of the observer).

Oral Comprehension
75%
Importance

The ability to listen to and understand information and ideas presented through spoken words and sentences.

Oral Expression
75%
Importance

The ability to communicate information and ideas in speaking so others will understand.

Problem Sensitivity
75%
Importance

The ability to tell when something is wrong or is likely to go wrong. It does not involve solving the problem, only recognizing there is a problem.

Written Comprehension
73%
Importance

The ability to read and understand information and ideas presented in writing.

Perceptual Speed
70%
Importance

The ability to quickly and accurately compare similarities and differences among sets of letters, numbers, objects, pictures, or patterns. The things to be compared may be presented at the same time or one after the other. This ability also includes comparing a presented object with a remembered object.

Far Vision
68%
Importance

The ability to see details at a distance.

Information Ordering
68%
Importance

The ability to arrange things or actions in a certain order or pattern according to a specific rule or set of rules (e.g., patterns of numbers, letters, words, pictures, mathematical operations).

Multilimb Coordination
68%
Importance

The ability to coordinate two or more limbs (for example, two arms, two legs, or one leg and one arm) while sitting, standing, or lying down. It does not involve performing the activities while the whole body is in motion.

Top 10 Work Activities
Monitor Processes, Materials, or Surroundings
89%
Importance

Monitoring and reviewing information from materials, events, or the environment, to detect or assess problems.

Getting Information
87%
Importance

Observing, receiving, and otherwise obtaining information from all relevant sources.

Inspecting Equipment, Structures, or Material
85%
Importance

Inspecting equipment, structures, or materials to identify the cause of errors or other problems or defects.

Making Decisions and Solving Problems
85%
Importance

Analyzing information and evaluating results to choose the best solution and solve problems.

Controlling Machines and Processes
84%
Importance

Using either control mechanisms or direct physical activity to operate machines or processes (not including computers or vehicles).

Communicating with Supervisors, Peers, or Subordinates
83%
Importance

Providing information to supervisors, co-workers, and subordinates by telephone, in written form, e-mail, or in person.

Identifying Objects, Actions, and Events
81%
Importance

Identifying information by categorizing, estimating, recognizing differences or similarities, and detecting changes in circumstances or events.

Documenting/Recording Information
78%
Importance

Entering, transcribing, recording, storing, or maintaining information in written or electronic/magnetic form.

Establishing and Maintaining Interpersonal Relationships
78%
Importance

Developing constructive and cooperative working relationships with others, and maintaining them over time.

Training and Teaching Others
78%
Importance

Identifying the educational needs of others, developing formal educational or training programs or classes, and teaching or instructing others.

Detailed Work Activities

Maintain safety.

Record operational or production data.

Operate chemical processing or water treatment systems or equipment.

Watch operating equipment to detect malfunctions.

Collect samples of materials or products for testing.

Adjust equipment controls to regulate gas flow.

Adjust temperature controls of ovens or other heating equipment.

Monitor instruments to ensure proper production conditions.

Test chemical or physical characteristics of materials or products.

Inspect production equipment.

Operate pumping systems or equipment.

Read work orders or other instructions to determine product specifications or materials requirements.

Review blueprints or other instructions to determine operational methods or sequences.

Direct operational or production activities.

Measure ingredients or substances to be used in production processes.

Mix substances to create chemical solutions.

Load materials into production equipment.

Notify others of equipment repair or maintenance needs.

Estimate material requirements for production.

Clean production equipment.

Compare physical characteristics of materials or products to specifications or standards.

Maintain production or processing equipment.

Lubricate production equipment.

Repair production equipment or tools.

Maintain inventories of materials, equipment, or products.

Work Context
Wear Common Protective or Safety Equipment such as Safety Shoes, Glasses, Gloves, Hearing Protection, Hard Hats, or Life Jackets

How much does this job require wearing common protective or safety equipment such as safety shoes, glasses, gloves, hard hats or life jackets?

Face-to-Face Discussions

How often do you have to have face-to-face discussions with individuals or teams in this job?

Exposed to Contaminants

How often does this job require working exposed to contaminants (such as pollutants, gases, dust or odors)?

Exposed to Hazardous Conditions

How often does this job require exposure to hazardous conditions?

Electronic Mail

How often do you use electronic mail in this job?

Indoors, Not Environmentally Controlled

How often does this job require working indoors in non-controlled environmental conditions (e.g., warehouse without heat)?

Responsible for Others' Health and Safety

How much responsibility is there for the health and safety of others in this job?

Pace Determined by Speed of Equipment

How important is it to this job that the pace is determined by the speed of equipment or machinery? (This does not refer to keeping busy at all times on this job.)

Sounds, Noise Levels Are Distracting or Uncomfortable

How often does this job require working exposed to sounds and noise levels that are distracting or uncomfortable?

Exposed to Hazardous Equipment

How often does this job require exposure to hazardous equipment?

Education
Majors
Major
Physical Science Technologies/Technicians
Interests
Realistic
100%
Importance

Realistic occupations frequently involve work activities that include practical, hands-on problems and solutions. They often deal with plants, animals, and real-world materials like wood, tools, and machinery. Many of the occupations require working outside, and do not involve a lot of paperwork or working closely with others.

Conventional
48%
Importance

Conventional occupations frequently involve following set procedures and routines. These occupations can include working with data and details more than with ideas. Usually there is a clear line of authority to follow.

Enterprising
29%
Importance

Enterprising occupations frequently involve starting up and carrying out projects. These occupations can involve leading people and making many decisions. Sometimes they require risk taking and often deal with business.

Investigative
29%
Importance

Investigative occupations frequently involve working with ideas, and require an extensive amount of thinking. These occupations can involve searching for facts and figuring out problems mentally.

Artistic
19%
Importance

Artistic occupations frequently involve working with forms, designs and patterns. They often require self-expression and the work can be done without following a clear set of rules.

Social
15%
Importance

Social occupations frequently involve working with, communicating with, and teaching people. These occupations often involve helping or providing service to others.

Top 10 Work Styles
Attention to Detail
88%
Importance

Job requires being careful about detail and thorough in completing work tasks.

Dependability
87%
Importance

Job requires being reliable, responsible, and dependable, and fulfilling obligations.

Cooperation
86%
Importance

Job requires being pleasant with others on the job and displaying a good-natured, cooperative attitude.

Integrity
86%
Importance

Job requires being honest and ethical.

Adaptability/Flexibility
80%
Importance

Job requires being open to change (positive or negative) and to considerable variety in the workplace.

Initiative
79%
Importance

Job requires a willingness to take on responsibilities and challenges.

Persistence
79%
Importance

Job requires persistence in the face of obstacles.

Stress Tolerance
79%
Importance

Job requires accepting criticism and dealing calmly and effectively with high stress situations.

Concern for Others
78%
Importance

Job requires being sensitive to others' needs and feelings and being understanding and helpful on the job.

Analytical Thinking
76%
Importance

Job requires analyzing information and using logic to address work-related issues and problems.

Work Values
Support
86%
Importance

Occupations that satisfy this work value offer supportive management that stands behind employees. Corresponding needs are Company Policies, Supervision: Human Relations and Supervision: Technical.

Independence
62%
Importance

Occupations that satisfy this work value allow employees to work on their own and make decisions. Corresponding needs are Creativity, Responsibility and Autonomy.

Relationships
62%
Importance

Occupations that satisfy this work value allow employees to provide service to others and work with co-workers in a friendly non-competitive environment. Corresponding needs are Co-workers, Moral Values and Social Service.

Working Conditions
53%
Importance

Occupations that satisfy this work value offer job security and good working conditions. Corresponding needs are Activity, Compensation, Independence, Security, Variety and Working Conditions.

Achievement
48%
Importance

Occupations that satisfy this work value are results oriented and allow employees to use their strongest abilities, giving them a feeling of accomplishment. Corresponding needs are Ability Utilization and Achievement.

Recognition
34%
Importance

Occupations that satisfy this work value offer advancement, potential for leadership, and are often considered prestigious. Corresponding needs are Advancement, Authority, Recognition and Social Status.