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Extruding, Forming, Pressing, and Compacting Machine Setters, Operators, and Tenders

Extruding, Forming, Pressing, and Compacting Machine Setters, Operators, and Tenders

Overview
Job Zone Two: Some Preparation Needed
Experience

Some previous work-related skill, knowledge, or experience is usually needed. For example, a teller would benefit from experience working directly with the public.

Education

These occupations usually require a high school diploma.

Job Training

Employees in these occupations need anywhere from a few months to one year of working with experienced employees. A recognized apprenticeship program may be associated with these occupations.

Examples

These occupations often involve using your knowledge and skills to help others. Examples include orderlies, counter and rental clerks, customer service representatives, security guards, upholsterers, and tellers.

Set up, operate, or tend machines, such as glass-forming machines, plodder machines, and tuber machines, to shape and form products such as glassware, food, rubber, soap, brick, tile, clay, wax, tobacco, or cosmetics.

Salary Salary

Salary at 10th Percentile: $25K
Salary at 25th Percentile: $29K
Median Salary: $36K
Salary at 75th Percentile: $46K
Salary at 90th Percentile: $55K

Demand
Career Demand by State Career Demand by State Legend
Core Tasks

Adjust machine components to regulate speeds, pressures, and temperatures, and amounts, dimensions, and flow of materials or ingredients.

Examine, measure, and weigh materials or products to verify conformance to standards, using measuring devices such as templates, micrometers, or scales.

Press control buttons to activate machinery and equipment.

Activate machines to shape or form products, such as candy bars, light bulbs, balloons, or insulation panels.

Monitor machine operations and observe lights and gauges to detect malfunctions.

Clear jams, and remove defective or substandard materials or products.

Notify supervisors when extruded filaments fail to meet standards.

Record and maintain production data, such as meter readings, and quantities, types, and dimensions of materials produced.

Review work orders, specifications, or instructions to determine materials, ingredients, procedures, components, settings, and adjustments for extruding, forming, pressing, or compacting machines.

Select and install machine components, such as dies, molds, and cutters, according to specifications, using hand tools and measuring devices.

Clean dies, arbors, compression chambers, and molds, using swabs, sponges, or air hoses.

Turn controls to adjust machine functions, such as regulating air pressure, creating vacuums, and adjusting coolant flow.

Send product samples to laboratories for analysis.

Synchronize speeds of sections of machines when producing products involving several steps or processes.

Couple air and gas lines to machines to maintain plasticity of material and to regulate solidification of final products.

Pour, scoop, or dump specified ingredients, metal assemblies, or mixtures into sections of machine prior to starting machines.

Feed products into machines by hand or conveyor.

Measure, mix, cut, shape, soften, and join materials and ingredients, such as powder, cornmeal, or rubber to prepare them for machine processing.

Remove materials or products from molds or from extruding, forming, pressing, or compacting machines, and stack or store them for additional processing.

Measure arbors and dies to verify sizes specified on work tickets.

Move materials, supplies, components, and finished products between storage and work areas, using work aids such as racks, hoists, and handtrucks.

Thread extruded strips through water tanks and hold-down bars, or attach strands to wires and draw them through tubes.

Complete work tickets, and place them with products.

Disassemble equipment to repair it or to replace parts, such as nozzles, punches, and filters.

Remove molds, mold components, and feeder tubes from machinery after production is complete.

Swab molds with solutions to prevent products from sticking.

Ignite burners to preheat products, or use torches to apply heat.

Install, align, and adjust neck rings, press plungers, and feeder tubes.

Technology Skills
Technology
Example
Hot Technology
Data base user interface and query software
Data entry software
Enterprise resource planning ERP software
SAP
Materials requirements planning logistics and supply chain software
Production scheduling software
Office suite software
Microsoft Office
Spreadsheet software
Microsoft Excel
Word processing software
Microsoft Word
Tools Used
Tool
Example
Fluid and gas distribution
Air hoses
Hand tools
Trim knives
Heating and ventilation and air circulation
Burners
Industrial food and beverage equipment
Sheeters
Industrial process machinery and equipment and supplies
Computer numerically controlled CNC Extruders
Mass transfer equipment
Hopper dryers
Material handling machinery and equipment
Wheeled forklifts
Measuring and observing and testing instruments
Digital micrometers
Office and desk accessories
Machine templates
Raw materials processing machinery
Slitters
Textile and fabric machinery and accessories
Film winders
Welding and soldering and brazing machinery and accessories and supplies
Blow torches
Top 10 Knowledge Required
Production and Processing
74%
Importance

Knowledge of raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacture and distribution of goods.

Mechanical
71%
Importance

Knowledge of machines and tools, including their designs, uses, repair, and maintenance.

Computers and Electronics
63%
Importance

Knowledge of circuit boards, processors, chips, electronic equipment, and computer hardware and software, including applications and programming.

Mathematics
59%
Importance

Knowledge of arithmetic, algebra, geometry, calculus, statistics, and their applications.

Engineering and Technology
57%
Importance

Knowledge of the practical application of engineering science and technology. This includes applying principles, techniques, procedures, and equipment to the design and production of various goods and services.

English Language
57%
Importance

Knowledge of the structure and content of the English language including the meaning and spelling of words, rules of composition, and grammar.

Food Production
57%
Importance

Knowledge of techniques and equipment for planting, growing, and harvesting food products (both plant and animal) for consumption, including storage/handling techniques.

Public Safety and Security
56%
Importance

Knowledge of relevant equipment, policies, procedures, and strategies to promote effective local, state, or national security operations for the protection of people, data, property, and institutions.

Education and Training
55%
Importance

Knowledge of principles and methods for curriculum and training design, teaching and instruction for individuals and groups, and the measurement of training effects.

Administration and Management
52%
Importance

Knowledge of business and management principles involved in strategic planning, resource allocation, human resources modeling, leadership technique, production methods, and coordination of people and resources.

Top 10 Skills
Operation and Control
75%
Importance

Controlling operations of equipment or systems.

Operations Monitoring
75%
Importance

Watching gauges, dials, or other indicators to make sure a machine is working properly.

Monitoring
68%
Importance

Monitoring/Assessing performance of yourself, other individuals, or organizations to make improvements or take corrective action.

Speaking
63%
Importance

Talking to others to convey information effectively.

Active Listening
60%
Importance

Giving full attention to what other people are saying, taking time to understand the points being made, asking questions as appropriate, and not interrupting at inappropriate times.

Critical Thinking
60%
Importance

Using logic and reasoning to identify the strengths and weaknesses of alternative solutions, conclusions or approaches to problems.

Quality Control Analysis
60%
Importance

Conducting tests and inspections of products, services, or processes to evaluate quality or performance.

Reading Comprehension
60%
Importance

Understanding written sentences and paragraphs in work related documents.

Troubleshooting
60%
Importance

Determining causes of operating errors and deciding what to do about it.

Complex Problem Solving
58%
Importance

Identifying complex problems and reviewing related information to develop and evaluate options and implement solutions.

Top 10 Abilities
Perceptual Speed
75%
Importance

The ability to quickly and accurately compare similarities and differences among sets of letters, numbers, objects, pictures, or patterns. The things to be compared may be presented at the same time or one after the other. This ability also includes comparing a presented object with a remembered object.

Rate Control
75%
Importance

The ability to time your movements or the movement of a piece of equipment in anticipation of changes in the speed and/or direction of a moving object or scene.

Reaction Time
75%
Importance

The ability to quickly respond (with the hand, finger, or foot) to a signal (sound, light, picture) when it appears.

Arm-Hand Steadiness
73%
Importance

The ability to keep your hand and arm steady while moving your arm or while holding your arm and hand in one position.

Manual Dexterity
68%
Importance

The ability to quickly move your hand, your hand together with your arm, or your two hands to grasp, manipulate, or assemble objects.

Near Vision
68%
Importance

The ability to see details at close range (within a few feet of the observer).

Problem Sensitivity
68%
Importance

The ability to tell when something is wrong or is likely to go wrong. It does not involve solving the problem, only recognizing there is a problem.

Auditory Attention
65%
Importance

The ability to focus on a single source of sound in the presence of other distracting sounds.

Control Precision
65%
Importance

The ability to quickly and repeatedly adjust the controls of a machine or a vehicle to exact positions.

Far Vision
65%
Importance

The ability to see details at a distance.

Top 10 Work Activities
Controlling Machines and Processes
89%
Importance

Using either control mechanisms or direct physical activity to operate machines or processes (not including computers or vehicles).

Getting Information
82%
Importance

Observing, receiving, and otherwise obtaining information from all relevant sources.

Inspecting Equipment, Structures, or Material
82%
Importance

Inspecting equipment, structures, or materials to identify the cause of errors or other problems or defects.

Monitor Processes, Materials, or Surroundings
82%
Importance

Monitoring and reviewing information from materials, events, or the environment, to detect or assess problems.

Communicating with Supervisors, Peers, or Subordinates
80%
Importance

Providing information to supervisors, co-workers, and subordinates by telephone, in written form, e-mail, or in person.

Identifying Objects, Actions, and Events
79%
Importance

Identifying information by categorizing, estimating, recognizing differences or similarities, and detecting changes in circumstances or events.

Making Decisions and Solving Problems
79%
Importance

Analyzing information and evaluating results to choose the best solution and solve problems.

Documenting/Recording Information
78%
Importance

Entering, transcribing, recording, storing, or maintaining information in written or electronic/magnetic form.

Processing Information
78%
Importance

Compiling, coding, categorizing, calculating, tabulating, auditing, or verifying information or data.

Handling and Moving Objects
77%
Importance

Using hands and arms in handling, installing, positioning, and moving materials, and manipulating things.

Detailed Work Activities

Adjust equipment controls to regulate flow of production materials or products.

Adjust temperature controls of ovens or other heating equipment.

Operate metal or plastic forming equipment.

Inspect metal, plastic, or composite products.

Weigh finished products.

Measure dimensions of completed products or workpieces to verify conformance to specifications.

Monitor equipment operation to ensure proper functioning.

Remove products or workpieces from production equipment.

Clear equipment jams.

Notify others of equipment repair or maintenance needs.

Record operational or production data.

Read work orders or other instructions to determine product specifications or materials requirements.

Study blueprints or other instructions to determine equipment setup requirements.

Review blueprints or other instructions to determine operational methods or sequences.

Adjust equipment controls to regulate coolant flow.

Clean production equipment.

Move products, materials, or equipment between work areas.

Select production equipment according to product specifications.

Mount attachments or tools onto production equipment.

Send information, materials or documentation.

Connect supply lines to production equipment or tools.

Load materials into production equipment.

Measure ingredients or substances to be used in production processes.

Cut industrial materials in preparation for fabrication or processing.

Stack finished items for further processing or shipment.

Remove workpieces from molds.

Feed materials or products into or through equipment.

Mark products, workpieces, or equipment with identifying information.

Record production information.

Disassemble equipment for maintenance or repair.

Remove accessories, tools, or other parts from equipment.

Align parts or workpieces to ensure proper assembly.

Apply parting agents or other solutions to molds.

Ignite fuel to activate heating equipment.

Work Context
Wear Common Protective or Safety Equipment such as Safety Shoes, Glasses, Gloves, Hearing Protection, Hard Hats, or Life Jackets

How much does this job require wearing common protective or safety equipment such as safety shoes, glasses, gloves, hard hats or life jackets?

Sounds, Noise Levels Are Distracting or Uncomfortable

How often does this job require working exposed to sounds and noise levels that are distracting or uncomfortable?

Exposed to Contaminants

How often does this job require working exposed to contaminants (such as pollutants, gases, dust or odors)?

Spend Time Standing

How much does this job require standing?

Very Hot or Cold Temperatures

How often does this job require working in very hot (above 90 F degrees) or very cold (below 32 F degrees) temperatures?

Face-to-Face Discussions

How often do you have to have face-to-face discussions with individuals or teams in this job?

Work With Work Group or Team

How important is it to work with others in a group or team in this job?

Indoors, Not Environmentally Controlled

How often does this job require working indoors in non-controlled environmental conditions (e.g., warehouse without heat)?

Exposed to Hazardous Equipment

How often does this job require exposure to hazardous equipment?

Exposed to Minor Burns, Cuts, Bites, or Stings

How often does this job require exposure to minor burns, cuts, bites, or stings?

Education
Interests
Realistic
100%
Importance

Realistic occupations frequently involve work activities that include practical, hands-on problems and solutions. They often deal with plants, animals, and real-world materials like wood, tools, and machinery. Many of the occupations require working outside, and do not involve a lot of paperwork or working closely with others.

Conventional
77%
Importance

Conventional occupations frequently involve following set procedures and routines. These occupations can include working with data and details more than with ideas. Usually there is a clear line of authority to follow.

Investigative
53%
Importance

Investigative occupations frequently involve working with ideas, and require an extensive amount of thinking. These occupations can involve searching for facts and figuring out problems mentally.

Enterprising
24%
Importance

Enterprising occupations frequently involve starting up and carrying out projects. These occupations can involve leading people and making many decisions. Sometimes they require risk taking and often deal with business.

Artistic
19%
Importance

Artistic occupations frequently involve working with forms, designs and patterns. They often require self-expression and the work can be done without following a clear set of rules.

Social
15%
Importance

Social occupations frequently involve working with, communicating with, and teaching people. These occupations often involve helping or providing service to others.

Top 10 Work Styles
Attention to Detail
86%
Importance

Job requires being careful about detail and thorough in completing work tasks.

Dependability
85%
Importance

Job requires being reliable, responsible, and dependable, and fulfilling obligations.

Cooperation
81%
Importance

Job requires being pleasant with others on the job and displaying a good-natured, cooperative attitude.

Initiative
80%
Importance

Job requires a willingness to take on responsibilities and challenges.

Self Control
79%
Importance

Job requires maintaining composure, keeping emotions in check, controlling anger, and avoiding aggressive behavior, even in very difficult situations.

Adaptability/Flexibility
78%
Importance

Job requires being open to change (positive or negative) and to considerable variety in the workplace.

Independence
78%
Importance

Job requires developing one's own ways of doing things, guiding oneself with little or no supervision, and depending on oneself to get things done.

Integrity
78%
Importance

Job requires being honest and ethical.

Achievement/Effort
77%
Importance

Job requires establishing and maintaining personally challenging achievement goals and exerting effort toward mastering tasks.

Persistence
77%
Importance

Job requires persistence in the face of obstacles.

Work Values
Support
81%
Importance

Occupations that satisfy this work value offer supportive management that stands behind employees. Corresponding needs are Company Policies, Supervision: Human Relations and Supervision: Technical.

Independence
48%
Importance

Occupations that satisfy this work value allow employees to work on their own and make decisions. Corresponding needs are Creativity, Responsibility and Autonomy.

Relationships
43%
Importance

Occupations that satisfy this work value allow employees to provide service to others and work with co-workers in a friendly non-competitive environment. Corresponding needs are Co-workers, Moral Values and Social Service.

Achievement
34%
Importance

Occupations that satisfy this work value are results oriented and allow employees to use their strongest abilities, giving them a feeling of accomplishment. Corresponding needs are Ability Utilization and Achievement.

Working Conditions
34%
Importance

Occupations that satisfy this work value offer job security and good working conditions. Corresponding needs are Activity, Compensation, Independence, Security, Variety and Working Conditions.

Recognition
29%
Importance

Occupations that satisfy this work value offer advancement, potential for leadership, and are often considered prestigious. Corresponding needs are Advancement, Authority, Recognition and Social Status.