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Industrial Machinery Mechanics

Industrial Machinery Mechanics

Overview
Job Zone Three: Medium Preparation Needed
Experience

Previous work-related skill, knowledge, or experience is required for these occupations. For example, an electrician must have completed three or four years of apprenticeship or several years of vocational training, and often must have passed a licensing exam, in order to perform the job.

Education

Most occupations in this zone require training in vocational schools, related on-the-job experience, or an associate's degree.

Job Training

Employees in these occupations usually need one or two years of training involving both on-the-job experience and informal training with experienced workers. A recognized apprenticeship program may be associated with these occupations.

Examples

These occupations usually involve using communication and organizational skills to coordinate, supervise, manage, or train others to accomplish goals. Examples include hydroelectric production managers, travel guides, electricians, agricultural technicians, barbers, court reporters, and medical assistants.

Repair, install, adjust, or maintain industrial production and processing machinery or refinery and pipeline distribution systems. May also install, dismantle, or move machinery and heavy equipment according to plans.

Salary Salary

Salary at 10th Percentile: $35K
Salary at 25th Percentile: $44K
Median Salary: $55K
Salary at 75th Percentile: $67K
Salary at 90th Percentile: $82K

Demand
Career Demand by State Career Demand by State Legend
Core Tasks

Repair or maintain the operating condition of industrial production or processing machinery or equipment.

Repair or replace broken or malfunctioning components of machinery or equipment.

Clean, lubricate, or adjust parts, equipment, or machinery.

Disassemble machinery or equipment to remove parts and make repairs.

Reassemble equipment after completion of inspections, testing, or repairs.

Examine parts for defects, such as breakage or excessive wear.

Operate newly repaired machinery or equipment to verify the adequacy of repairs.

Record parts or materials used and order or requisition new parts or materials, as necessary.

Record repairs and maintenance performed.

Observe and test the operation of machinery or equipment to diagnose malfunctions, using voltmeters or other testing devices.

Analyze test results, machine error messages, or information obtained from operators to diagnose equipment problems.

Cut and weld metal to repair broken metal parts, fabricate new parts, or assemble new equipment.

Study blueprints or manufacturers' manuals to determine correct installation or operation of machinery.

Demonstrate equipment functions and features to machine operators.

Enter codes and instructions to program computer-controlled machinery.

Assign schedules to work crews.

Technology Skills
Technology
Example
Hot Technology
Computer aided design CAD software
Computer aided design CAD software
Computer aided manufacturing CAM software
Extranet Machine Tools Suite
Data base user interface and query software
Data entry software
Electronic mail software
Microsoft Outlook
Enterprise resource planning ERP software
SAP
Facilities management software
Maintenance management software
Industrial control software
Supervisory control and data acquisition SCADA software
Internet browser software
Web browser software
Inventory management software
Inventory tracking software
Office suite software
Microsoft Office
Spreadsheet software
Microsoft Excel
Word processing software
Microsoft Word
Tools Used
Tool
Example
Computer Equipment and Accessories
Laser printers
Construction and maintenance support equipment
Ladders
Grinding and polishing and smoothing materials
Emery wheels
Hand tools
Airhammer chisels
Heating and ventilation and air circulation
Bearing heating ovens
Heavy construction machinery and equipment
Staging platforms
Industrial process machinery and equipment and supplies
Alignment tools
Industrial pumps and compressors
Hand pumps
Janitorial equipment
Steam cleaning equipment
Material handling machinery and equipment
Workshop cranes
Measuring and observing and testing instruments
Vernier instruments
Metal cutting machinery and accessories
Broaching machines
Metal forming machinery and accessories
Facing machines
Personal safety and protection
Welding lenses
Pneumatic machinery and equipment
Airpowered descaling drills
Printed circuits and integrated circuits and microassemblies
Programmable logic controllers PLC
Raw materials processing machinery
Cutting machines
Welding and soldering and brazing machinery and accessories and supplies
Acetylene torches
Top 10 Knowledge Required
Mechanical
86%
Importance

Knowledge of machines and tools, including their designs, uses, repair, and maintenance.

English Language
71%
Importance

Knowledge of the structure and content of the English language including the meaning and spelling of words, rules of composition, and grammar.

Production and Processing
69%
Importance

Knowledge of raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacture and distribution of goods.

Engineering and Technology
67%
Importance

Knowledge of the practical application of engineering science and technology. This includes applying principles, techniques, procedures, and equipment to the design and production of various goods and services.

Design
66%
Importance

Knowledge of design techniques, tools, and principles involved in production of precision technical plans, blueprints, drawings, and models.

Mathematics
62%
Importance

Knowledge of arithmetic, algebra, geometry, calculus, statistics, and their applications.

Computers and Electronics
60%
Importance

Knowledge of circuit boards, processors, chips, electronic equipment, and computer hardware and software, including applications and programming.

Education and Training
56%
Importance

Knowledge of principles and methods for curriculum and training design, teaching and instruction for individuals and groups, and the measurement of training effects.

Public Safety and Security
55%
Importance

Knowledge of relevant equipment, policies, procedures, and strategies to promote effective local, state, or national security operations for the protection of people, data, property, and institutions.

Physics
54%
Importance

Knowledge and prediction of physical principles, laws, their interrelationships, and applications to understanding fluid, material, and atmospheric dynamics, and mechanical, electrical, atomic and sub- atomic structures and processes.

Top 10 Skills
Equipment Maintenance
80%
Importance

Performing routine maintenance on equipment and determining when and what kind of maintenance is needed.

Operation and Control
80%
Importance

Controlling operations of equipment or systems.

Operations Monitoring
80%
Importance

Watching gauges, dials, or other indicators to make sure a machine is working properly.

Repairing
80%
Importance

Repairing machines or systems using the needed tools.

Troubleshooting
80%
Importance

Determining causes of operating errors and deciding what to do about it.

Quality Control Analysis
75%
Importance

Conducting tests and inspections of products, services, or processes to evaluate quality or performance.

Critical Thinking
73%
Importance

Using logic and reasoning to identify the strengths and weaknesses of alternative solutions, conclusions or approaches to problems.

Active Learning
63%
Importance

Understanding the implications of new information for both current and future problem-solving and decision-making.

Active Listening
63%
Importance

Giving full attention to what other people are saying, taking time to understand the points being made, asking questions as appropriate, and not interrupting at inappropriate times.

Complex Problem Solving
63%
Importance

Identifying complex problems and reviewing related information to develop and evaluate options and implement solutions.

Top 10 Abilities
Control Precision
78%
Importance

The ability to quickly and repeatedly adjust the controls of a machine or a vehicle to exact positions.

Finger Dexterity
78%
Importance

The ability to make precisely coordinated movements of the fingers of one or both hands to grasp, manipulate, or assemble very small objects.

Manual Dexterity
78%
Importance

The ability to quickly move your hand, your hand together with your arm, or your two hands to grasp, manipulate, or assemble objects.

Near Vision
78%
Importance

The ability to see details at close range (within a few feet of the observer).

Problem Sensitivity
78%
Importance

The ability to tell when something is wrong or is likely to go wrong. It does not involve solving the problem, only recognizing there is a problem.

Arm-Hand Steadiness
75%
Importance

The ability to keep your hand and arm steady while moving your arm or while holding your arm and hand in one position.

Reaction Time
75%
Importance

The ability to quickly respond (with the hand, finger, or foot) to a signal (sound, light, picture) when it appears.

Multilimb Coordination
73%
Importance

The ability to coordinate two or more limbs (for example, two arms, two legs, or one leg and one arm) while sitting, standing, or lying down. It does not involve performing the activities while the whole body is in motion.

Hearing Sensitivity
70%
Importance

The ability to detect or tell the differences between sounds that vary in pitch and loudness.

Information Ordering
70%
Importance

The ability to arrange things or actions in a certain order or pattern according to a specific rule or set of rules (e.g., patterns of numbers, letters, words, pictures, mathematical operations).

Top 10 Work Activities
Making Decisions and Solving Problems
85%
Importance

Analyzing information and evaluating results to choose the best solution and solve problems.

Identifying Objects, Actions, and Events
83%
Importance

Identifying information by categorizing, estimating, recognizing differences or similarities, and detecting changes in circumstances or events.

Monitor Processes, Materials, or Surroundings
82%
Importance

Monitoring and reviewing information from materials, events, or the environment, to detect or assess problems.

Repairing and Maintaining Mechanical Equipment
82%
Importance

Servicing, repairing, adjusting, and testing machines, devices, moving parts, and equipment that operate primarily on the basis of mechanical (not electronic) principles.

Getting Information
80%
Importance

Observing, receiving, and otherwise obtaining information from all relevant sources.

Inspecting Equipment, Structures, or Material
80%
Importance

Inspecting equipment, structures, or materials to identify the cause of errors or other problems or defects.

Updating and Using Relevant Knowledge
78%
Importance

Keeping up-to-date technically and applying new knowledge to your job.

Controlling Machines and Processes
77%
Importance

Using either control mechanisms or direct physical activity to operate machines or processes (not including computers or vehicles).

Operating Vehicles, Mechanized Devices, or Equipment
77%
Importance

Running, maneuvering, navigating, or driving vehicles or mechanized equipment, such as forklifts, passenger vehicles, aircraft, or water craft.

Communicating with Supervisors, Peers, or Subordinates
76%
Importance

Providing information to supervisors, co-workers, and subordinates by telephone, in written form, e-mail, or in person.

Detailed Work Activities

Maintain work equipment or machinery.

Replace worn, damaged, or defective mechanical parts.

Repair worn, damaged, or defective mechanical parts.

Clean equipment, parts, or tools to repair or maintain them in good working order.

Adjust equipment to ensure optimal performance.

Lubricate equipment to allow proper functioning.

Disassemble equipment for maintenance or repair.

Reassemble equipment after repair.

Inspect mechanical equipment to locate damage, defects, or wear.

Maintain repair or maintenance records.

Test mechanical equipment to ensure proper functioning.

Record information about parts, materials or repair procedures.

Order materials, supplies, or equipment.

Observe equipment in operation to detect potential problems.

Analyze test or performance data to assess equipment operation.

Interpret blueprints, specifications, or diagrams to inform installation, development or operation activities.

Cut materials according to specifications or needs.

Operate welding equipment.

Enter codes or other information into computers.

Train others in operational procedures.

Plan employee work schedules.

Assign duties or work schedules to employees.

Work Context
Wear Common Protective or Safety Equipment such as Safety Shoes, Glasses, Gloves, Hearing Protection, Hard Hats, or Life Jackets

How much does this job require wearing common protective or safety equipment such as safety shoes, glasses, gloves, hard hats or life jackets?

Face-to-Face Discussions

How often do you have to have face-to-face discussions with individuals or teams in this job?

Spend Time Using Your Hands to Handle, Control, or Feel Objects, Tools, or Controls

How much does this job require using your hands to handle, control, or feel objects, tools or controls?

Indoors, Not Environmentally Controlled

How often does this job require working indoors in non-controlled environmental conditions (e.g., warehouse without heat)?

Work With Work Group or Team

How important is it to work with others in a group or team in this job?

Exposed to Hazardous Equipment

How often does this job require exposure to hazardous equipment?

Indoors, Environmentally Controlled

How often does this job require working indoors in environmentally controlled conditions?

Exposed to Minor Burns, Cuts, Bites, or Stings

How often does this job require exposure to minor burns, cuts, bites, or stings?

Exposed to Contaminants

How often does this job require working exposed to contaminants (such as pollutants, gases, dust or odors)?

Sounds, Noise Levels Are Distracting or Uncomfortable

How often does this job require working exposed to sounds and noise levels that are distracting or uncomfortable?

Education
Majors
Major
Heavy/Industrial Equipment Maintenance Technologies/Technicians
Energy Systems Maintenance and Repair Technologies/Technicians
Interests
Realistic
100%
Importance

Realistic occupations frequently involve work activities that include practical, hands-on problems and solutions. They often deal with plants, animals, and real-world materials like wood, tools, and machinery. Many of the occupations require working outside, and do not involve a lot of paperwork or working closely with others.

Investigative
67%
Importance

Investigative occupations frequently involve working with ideas, and require an extensive amount of thinking. These occupations can involve searching for facts and figuring out problems mentally.

Conventional
62%
Importance

Conventional occupations frequently involve following set procedures and routines. These occupations can include working with data and details more than with ideas. Usually there is a clear line of authority to follow.

Artistic
19%
Importance

Artistic occupations frequently involve working with forms, designs and patterns. They often require self-expression and the work can be done without following a clear set of rules.

Enterprising
19%
Importance

Enterprising occupations frequently involve starting up and carrying out projects. These occupations can involve leading people and making many decisions. Sometimes they require risk taking and often deal with business.

Social
19%
Importance

Social occupations frequently involve working with, communicating with, and teaching people. These occupations often involve helping or providing service to others.

Top 10 Work Styles
Dependability
88%
Importance

Job requires being reliable, responsible, and dependable, and fulfilling obligations.

Attention to Detail
87%
Importance

Job requires being careful about detail and thorough in completing work tasks.

Initiative
86%
Importance

Job requires a willingness to take on responsibilities and challenges.

Adaptability/Flexibility
83%
Importance

Job requires being open to change (positive or negative) and to considerable variety in the workplace.

Cooperation
82%
Importance

Job requires being pleasant with others on the job and displaying a good-natured, cooperative attitude.

Integrity
82%
Importance

Job requires being honest and ethical.

Persistence
82%
Importance

Job requires persistence in the face of obstacles.

Analytical Thinking
81%
Importance

Job requires analyzing information and using logic to address work-related issues and problems.

Achievement/Effort
79%
Importance

Job requires establishing and maintaining personally challenging achievement goals and exerting effort toward mastering tasks.

Innovation
79%
Importance

Job requires creativity and alternative thinking to develop new ideas for and answers to work-related problems.

Work Values
Support
81%
Importance

Occupations that satisfy this work value offer supportive management that stands behind employees. Corresponding needs are Company Policies, Supervision: Human Relations and Supervision: Technical.

Independence
67%
Importance

Occupations that satisfy this work value allow employees to work on their own and make decisions. Corresponding needs are Creativity, Responsibility and Autonomy.

Working Conditions
60%
Importance

Occupations that satisfy this work value offer job security and good working conditions. Corresponding needs are Activity, Compensation, Independence, Security, Variety and Working Conditions.

Relationships
58%
Importance

Occupations that satisfy this work value allow employees to provide service to others and work with co-workers in a friendly non-competitive environment. Corresponding needs are Co-workers, Moral Values and Social Service.

Achievement
53%
Importance

Occupations that satisfy this work value are results oriented and allow employees to use their strongest abilities, giving them a feeling of accomplishment. Corresponding needs are Ability Utilization and Achievement.

Recognition
39%
Importance

Occupations that satisfy this work value offer advancement, potential for leadership, and are often considered prestigious. Corresponding needs are Advancement, Authority, Recognition and Social Status.