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Maintenance Workers, Machinery

Maintenance Workers, Machinery

Overview
Job Zone Three: Medium Preparation Needed
Experience

Previous work-related skill, knowledge, or experience is required for these occupations. For example, an electrician must have completed three or four years of apprenticeship or several years of vocational training, and often must have passed a licensing exam, in order to perform the job.

Education

Most occupations in this zone require training in vocational schools, related on-the-job experience, or an associate's degree.

Job Training

Employees in these occupations usually need one or two years of training involving both on-the-job experience and informal training with experienced workers. A recognized apprenticeship program may be associated with these occupations.

Examples

These occupations usually involve using communication and organizational skills to coordinate, supervise, manage, or train others to accomplish goals. Examples include hydroelectric production managers, travel guides, electricians, agricultural technicians, barbers, court reporters, and medical assistants.

Lubricate machinery, change parts, or perform other routine machinery maintenance.

Salary Salary

Salary at 10th Percentile: $32K
Salary at 25th Percentile: $39K
Median Salary: $50K
Salary at 75th Percentile: $62K
Salary at 90th Percentile: $75K

Demand
Career Demand by State Career Demand by State Legend
Core Tasks

Start machines and observe mechanical operation to determine efficiency and to detect problems.

Dismantle machines and remove parts for repair, using hand tools, chain falls, jacks, cranes, or hoists.

Inspect or test damaged machine parts, and mark defective areas or advise supervisors of repair needs.

Read work orders and specifications to determine machines and equipment requiring repair or maintenance.

Reassemble machines after the completion of repair or maintenance work.

Install, replace, or change machine parts and attachments, according to production specifications.

Collaborate with other workers to repair or move machines, machine parts, or equipment.

Inventory and requisition machine parts, equipment, and other supplies so that stock can be maintained and replenished.

Record production, repair, and machine maintenance information.

Set up and operate machines, and adjust controls to regulate operations.

Lubricate or apply adhesives or other materials to machines, machine parts, or other equipment according to specified procedures.

Collect and discard worn machine parts and other refuse to maintain machinery and work areas.

Clean machines and machine parts, using cleaning solvents, cloths, air guns, hoses, vacuums, or other equipment.

Transport machine parts, tools, equipment, and other material between work areas and storage, using cranes, hoists, or dollies.

Replace, empty, or replenish machine and equipment containers such as gas tanks or boxes.

Replace or repair metal, wood, leather, glass, or other lining in machines, or in equipment compartments or containers.

Remove hardened material from machines or machine parts, using abrasives, power and hand tools, jackhammers, sledgehammers, or other equipment.

Measure, mix, prepare, and test chemical solutions used to clean or repair machinery and equipment.

Technology Skills
Technology
Example
Hot Technology
Calendar and scheduling software
Scheduling software
Data base user interface and query software
Database software
Electronic mail software
Microsoft Outlook
Enterprise resource planning ERP software
SAP
Facilities management software
Computerized maintenance management system software CMMS
Internet browser software
Web browser software
Office suite software
Microsoft Office
Spreadsheet software
Microsoft Excel
Word processing software
Microsoft Word
Tools Used
Tool
Example
Computer Equipment and Accessories
Personal computers
Construction and maintenance support equipment
Ladders
Grinding and polishing and smoothing materials
Abrasive rubbing stones
Hand tools
Grinding machines
Heavy construction machinery and equipment
Manlifts
Industrial process machinery and equipment and supplies
Safety blocks
Janitorial equipment
Industrial vacuums
Material handling machinery and equipment
Chain falls
Measuring and observing and testing instruments
Dial calipers
Metal cutting machinery and accessories
Bandsaws
Metal forming machinery and accessories
Metal cutting dies
Personal safety and protection
Ear plugs
Pneumatic machinery and equipment
Jackhammers
Printed circuits and integrated circuits and microassemblies
Programmable logic controllers PLC
Raw materials processing machinery
Milling machines
Security surveillance and detection
Lockout hasps
Transportation services equipment
Hones
Welding and soldering and brazing machinery and accessories and supplies
Welding tips
Top 10 Knowledge Required
Mechanical
86%
Importance

Knowledge of machines and tools, including their designs, uses, repair, and maintenance.

Mathematics
66%
Importance

Knowledge of arithmetic, algebra, geometry, calculus, statistics, and their applications.

Design
64%
Importance

Knowledge of design techniques, tools, and principles involved in production of precision technical plans, blueprints, drawings, and models.

Engineering and Technology
63%
Importance

Knowledge of the practical application of engineering science and technology. This includes applying principles, techniques, procedures, and equipment to the design and production of various goods and services.

English Language
63%
Importance

Knowledge of the structure and content of the English language including the meaning and spelling of words, rules of composition, and grammar.

Administration and Management
58%
Importance

Knowledge of business and management principles involved in strategic planning, resource allocation, human resources modeling, leadership technique, production methods, and coordination of people and resources.

Public Safety and Security
58%
Importance

Knowledge of relevant equipment, policies, procedures, and strategies to promote effective local, state, or national security operations for the protection of people, data, property, and institutions.

Production and Processing
57%
Importance

Knowledge of raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacture and distribution of goods.

Building and Construction
55%
Importance

Knowledge of materials, methods, and the tools involved in the construction or repair of houses, buildings, or other structures such as highways and roads.

Physics
54%
Importance

Knowledge and prediction of physical principles, laws, their interrelationships, and applications to understanding fluid, material, and atmospheric dynamics, and mechanical, electrical, atomic and sub- atomic structures and processes.

Top 10 Skills
Equipment Maintenance
75%
Importance

Performing routine maintenance on equipment and determining when and what kind of maintenance is needed.

Operations Monitoring
75%
Importance

Watching gauges, dials, or other indicators to make sure a machine is working properly.

Repairing
75%
Importance

Repairing machines or systems using the needed tools.

Troubleshooting
73%
Importance

Determining causes of operating errors and deciding what to do about it.

Operation and Control
70%
Importance

Controlling operations of equipment or systems.

Active Listening
60%
Importance

Giving full attention to what other people are saying, taking time to understand the points being made, asking questions as appropriate, and not interrupting at inappropriate times.

Coordination
60%
Importance

Adjusting actions in relation to others' actions.

Critical Thinking
60%
Importance

Using logic and reasoning to identify the strengths and weaknesses of alternative solutions, conclusions or approaches to problems.

Judgment and Decision Making
60%
Importance

Considering the relative costs and benefits of potential actions to choose the most appropriate one.

Quality Control Analysis
60%
Importance

Conducting tests and inspections of products, services, or processes to evaluate quality or performance.

Top 10 Abilities
Arm-Hand Steadiness
80%
Importance

The ability to keep your hand and arm steady while moving your arm or while holding your arm and hand in one position.

Problem Sensitivity
73%
Importance

The ability to tell when something is wrong or is likely to go wrong. It does not involve solving the problem, only recognizing there is a problem.

Near Vision
68%
Importance

The ability to see details at close range (within a few feet of the observer).

Control Precision
65%
Importance

The ability to quickly and repeatedly adjust the controls of a machine or a vehicle to exact positions.

Information Ordering
65%
Importance

The ability to arrange things or actions in a certain order or pattern according to a specific rule or set of rules (e.g., patterns of numbers, letters, words, pictures, mathematical operations).

Manual Dexterity
65%
Importance

The ability to quickly move your hand, your hand together with your arm, or your two hands to grasp, manipulate, or assemble objects.

Oral Comprehension
65%
Importance

The ability to listen to and understand information and ideas presented through spoken words and sentences.

Visualization
65%
Importance

The ability to imagine how something will look after it is moved around or when its parts are moved or rearranged.

Written Comprehension
65%
Importance

The ability to read and understand information and ideas presented in writing.

Finger Dexterity
63%
Importance

The ability to make precisely coordinated movements of the fingers of one or both hands to grasp, manipulate, or assemble very small objects.

Top 10 Work Activities
Repairing and Maintaining Mechanical Equipment
92%
Importance

Servicing, repairing, adjusting, and testing machines, devices, moving parts, and equipment that operate primarily on the basis of mechanical (not electronic) principles.

Inspecting Equipment, Structures, or Material
85%
Importance

Inspecting equipment, structures, or materials to identify the cause of errors or other problems or defects.

Getting Information
84%
Importance

Observing, receiving, and otherwise obtaining information from all relevant sources.

Controlling Machines and Processes
82%
Importance

Using either control mechanisms or direct physical activity to operate machines or processes (not including computers or vehicles).

Monitor Processes, Materials, or Surroundings
80%
Importance

Monitoring and reviewing information from materials, events, or the environment, to detect or assess problems.

Identifying Objects, Actions, and Events
77%
Importance

Identifying information by categorizing, estimating, recognizing differences or similarities, and detecting changes in circumstances or events.

Handling and Moving Objects
76%
Importance

Using hands and arms in handling, installing, positioning, and moving materials, and manipulating things.

Performing General Physical Activities
76%
Importance

Performing physical activities that require considerable use of your arms and legs and moving your whole body, such as climbing, lifting, balancing, walking, stooping, and handling of materials.

Communicating with Supervisors, Peers, or Subordinates
74%
Importance

Providing information to supervisors, co-workers, and subordinates by telephone, in written form, e-mail, or in person.

Making Decisions and Solving Problems
70%
Importance

Analyzing information and evaluating results to choose the best solution and solve problems.

Detailed Work Activities

Observe equipment in operation to detect potential problems.

Read work orders or descriptions of problems to determine repairs or modifications needed.

Inspect mechanical equipment to locate damage, defects, or wear.

Test mechanical equipment to ensure proper functioning.

Communicate with coworkers to coordinate installations or repairs.

Reassemble equipment after repair.

Disassemble equipment for maintenance or repair.

Install machine or equipment replacement parts.

Confer with coworkers to resolve equipment problems.

Maintain inventories of materials, equipment, or products.

Order materials, supplies, or equipment.

Maintain repair or maintenance records.

Adjust equipment to ensure optimal performance.

Lubricate equipment to allow proper functioning.

Clean work areas.

Clean equipment, parts, or tools to repair or maintain them in good working order.

Operate cranes, hoists, or other moving or lifting equipment.

Position containers to receive materials or workpieces.

Replace worn, damaged, or defective mechanical parts.

Repair worn, damaged, or defective mechanical parts.

Test fluids to identify contamination or other problems.

Prepare compounds or solutions to be used for repairs.

Work Context
Wear Common Protective or Safety Equipment such as Safety Shoes, Glasses, Gloves, Hearing Protection, Hard Hats, or Life Jackets

How much does this job require wearing common protective or safety equipment such as safety shoes, glasses, gloves, hard hats or life jackets?

Sounds, Noise Levels Are Distracting or Uncomfortable

How often does this job require working exposed to sounds and noise levels that are distracting or uncomfortable?

Face-to-Face Discussions

How often do you have to have face-to-face discussions with individuals or teams in this job?

Exposed to Hazardous Equipment

How often does this job require exposure to hazardous equipment?

Exposed to Contaminants

How often does this job require working exposed to contaminants (such as pollutants, gases, dust or odors)?

Indoors, Not Environmentally Controlled

How often does this job require working indoors in non-controlled environmental conditions (e.g., warehouse without heat)?

Contact With Others

How much does this job require the worker to be in contact with others (face-to-face, by telephone, or otherwise) in order to perform it?

Exposed to Minor Burns, Cuts, Bites, or Stings

How often does this job require exposure to minor burns, cuts, bites, or stings?

Spend Time Using Your Hands to Handle, Control, or Feel Objects, Tools, or Controls

How much does this job require using your hands to handle, control, or feel objects, tools or controls?

Indoors, Environmentally Controlled

How often does this job require working indoors in environmentally controlled conditions?

Education
Majors
Major
Heavy/Industrial Equipment Maintenance Technologies/Technicians
Interests
Realistic
100%
Importance

Realistic occupations frequently involve work activities that include practical, hands-on problems and solutions. They often deal with plants, animals, and real-world materials like wood, tools, and machinery. Many of the occupations require working outside, and do not involve a lot of paperwork or working closely with others.

Conventional
72%
Importance

Conventional occupations frequently involve following set procedures and routines. These occupations can include working with data and details more than with ideas. Usually there is a clear line of authority to follow.

Investigative
53%
Importance

Investigative occupations frequently involve working with ideas, and require an extensive amount of thinking. These occupations can involve searching for facts and figuring out problems mentally.

Enterprising
29%
Importance

Enterprising occupations frequently involve starting up and carrying out projects. These occupations can involve leading people and making many decisions. Sometimes they require risk taking and often deal with business.

Artistic
19%
Importance

Artistic occupations frequently involve working with forms, designs and patterns. They often require self-expression and the work can be done without following a clear set of rules.

Social
19%
Importance

Social occupations frequently involve working with, communicating with, and teaching people. These occupations often involve helping or providing service to others.

Top 10 Work Styles
Attention to Detail
87%
Importance

Job requires being careful about detail and thorough in completing work tasks.

Dependability
87%
Importance

Job requires being reliable, responsible, and dependable, and fulfilling obligations.

Initiative
83%
Importance

Job requires a willingness to take on responsibilities and challenges.

Cooperation
81%
Importance

Job requires being pleasant with others on the job and displaying a good-natured, cooperative attitude.

Independence
81%
Importance

Job requires developing one's own ways of doing things, guiding oneself with little or no supervision, and depending on oneself to get things done.

Innovation
80%
Importance

Job requires creativity and alternative thinking to develop new ideas for and answers to work-related problems.

Integrity
80%
Importance

Job requires being honest and ethical.

Adaptability/Flexibility
79%
Importance

Job requires being open to change (positive or negative) and to considerable variety in the workplace.

Persistence
79%
Importance

Job requires persistence in the face of obstacles.

Self Control
79%
Importance

Job requires maintaining composure, keeping emotions in check, controlling anger, and avoiding aggressive behavior, even in very difficult situations.

Work Values
Support
81%
Importance

Occupations that satisfy this work value offer supportive management that stands behind employees. Corresponding needs are Company Policies, Supervision: Human Relations and Supervision: Technical.

Independence
72%
Importance

Occupations that satisfy this work value allow employees to work on their own and make decisions. Corresponding needs are Creativity, Responsibility and Autonomy.

Relationships
58%
Importance

Occupations that satisfy this work value allow employees to provide service to others and work with co-workers in a friendly non-competitive environment. Corresponding needs are Co-workers, Moral Values and Social Service.

Working Conditions
55%
Importance

Occupations that satisfy this work value offer job security and good working conditions. Corresponding needs are Activity, Compensation, Independence, Security, Variety and Working Conditions.

Achievement
48%
Importance

Occupations that satisfy this work value are results oriented and allow employees to use their strongest abilities, giving them a feeling of accomplishment. Corresponding needs are Ability Utilization and Achievement.

Recognition
34%
Importance

Occupations that satisfy this work value offer advancement, potential for leadership, and are often considered prestigious. Corresponding needs are Advancement, Authority, Recognition and Social Status.